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PROBLEM

SOLUTION

IDLE SPEED ADJUSTMENT

The idle speed of the engine is adjustable. An idle adjustment screw is between the
air filter cover and the engine starter housing (Fig. 19).

NOTE:

Careless adjustments can seriously damage your unit. An authorized
service dealer should make carburetor adjustments.

If, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows:

1. Start the engine and let it run at a high idle for a minute to warm up. Refer to 

Starting and Stopping Instructions

.

2. Release the throttle lever and let the engine idle. If the engine stops, insert a small Phillips in between the air filter

cover and the engine cover (Fig. 19). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed)
until the engine idles smoothly.

NOTE:

The blade should not rotate when the engine idles.

3. If the blade rotates when the engine idles, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as

needed), to reduce idle speed.

Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all
of the following are true:

• the engine will not idle

• the engine hesitates or stalls on acceleration

• there is a loss of engine power

Have the carburetor adjusted by an authorized service dealer.

ROCKER ARM CLEARANCE

This requires disassembly of the engine. If unsure or unqualified to perform this, take the unit to an authorized service
center.

NOTE:

Inspect the valve to rocker arm clearance with a feeler gauge per the maintenance schedule. 

• The engine must be cold when checking or adjusting the valve clearance.

• This task should be performed inside, in a clean, dust free area.

1. Remove the six (6) screws on the back of the engine cover with a Flat-head or T-

25 Torx screwdriver (Fig. 20).

2. Disconnect the spark plug wire.

3. Clean dirt from around the spark plug. Remove the spark plug from the cylinder

head by turning a 5/8 in. socket counterclockwise.

4. Remove the engine cover (Fig. 20).

5. Clean dirt from around the rocker arm cover. Remove the screw holding the rocker

arm cover with a large flat blade screwdriver or Torx T-25 bit (Fig. 21). Remove the
rocker arm cover and gasket.

6. Pull the starter rope slowly to bring the piston to the top of its travel, (known as

top dead center). Check that:

The piston is at the top of its travel. This should be done by looking into the
spark plug hole. (Fig. 21)

Both rocker arms move freely, and both valves are closed

If these statements are not true, repeat this step. 

7. Slide the feeler gauge between the rocker arm and the valve return spring.

Measure the clearance between the valve stem and rocker arm (Fig. 23). Measure
both the intake and exhaust valves.

The recommended clearance for both intake and exhaust is 

.003 – .006 in. (.076 –

0.152 mm)

. Use a standard automotive .005 in. (0.127 mm) feeler gauge. The feeler

gauge should slide between the rocker arm and valve stem with a slight amount of
resistance, without binding (Fig. 23).

8. If the clearance is not within specification:

a. Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 23).

To increase clearance, turn the adjusting nut counterclockwise.

To decrease clearance, turn the adjusting nut clockwise.

b. Recheck both clearances, and adjust as necessary.

9. Reinstall the rocker arm cover using a new gasket. Torque the screw to 

20–30

in•lb (2.2–3.4 N•m)

.

10. Check the spark plug and reinstall. See 

Replacing the Spark Plug

11. Replace the spark plug wire.

12. Reinstall the engine cover. Check alignment of the cover before tightening the

screws. Tighten screws.

REPLACING THE SPARK PLUG

Use a replacement 

Champion® #RDZ4H

spark plug. The correct air gap is 

0.025 in.

(0.635 mm)

. Remove the plug and check its condition per the maintenance schedule.

1. Stop the engine and allow it to cool. Remove the six (6) screws on the back of the

engine cover with a Flat-head or T-25     screwdriver (Fig. 20).

2. Grasp the plug wire firmly and pull the cap from the spark plug.

3. Clean dirt from around the spark plug. Remove the spark plug from the cylinder

head by turning a 5/8 in. socket counterclockwise.

4. Replace cracked, fouled or dirty spark plug. Set the air gap at 

0.025 in. (0.635

mm)

using a feeler gauge (Fig. 24). 

5. Install a correctly-gapped spark plug in the cylinder head. Turn the 5/8 in. socket clockwise until snug. 

If using a torque wrench torque to: 

110-120 in.•lb. (12.3-13.5 N•m)

Do not over-tighten.

CLEANING

Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain
aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off
any moisture with a soft cloth.

STORAGE

• Never store the unit with fuel in the tank where fumes may reach an open flame or spark.

• Allow the engine to cool before storing.

• Lock up the unit to prevent unauthorized use or damage.

• Store the unit in a dry, well-ventilated area.

• Store the unit out of the reach of children. 

LONG TERM STORAGE

1. Drain all gasoline from the gas tank into a container. Do not use gas that has been stored for more than 30 days.

Dispose of the old gasoline in accordance to federal, state and local regulations.

2. Start the engine and allow it to run until it stalls. This ensures that all gasoline has been drained from the carburetor.

3. Allow the engine to cool. Remove the spark plug and put 5 drops of high quality motor oil into the cylinder. Pull the

starter rope slowly to distribute the oil. Reinstall the spark plug.

NOTE:

Remove the spark plug and drain all of the oil from the cylinder before attempting to start the edger after storage.

4. Change the oil, referring to 

Changing the Oil

. Dispose of the old oil in accordance to federal, state and local

regulations.

5. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and

tighten loose screws, nuts or bolts. The unit is ready for storage.

UNIT*

Engine Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Cooled, 4-Cycle

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 cc

Operating RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6,800+ rpm

Idle Speed RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,800 - 4,200 rpm

Valve clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003–0.006 in. (0.076–0.152 mm)

Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.025 in. (0.635 mm)

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30 Oil

Crankcase Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.04 oz (90 ml)

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded

Fuel Tank Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 oz (414 ml)

Unit Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.7 lbs. (11.2 kg)

Cutting Depth (maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.75 in. (44.5 mm)

SPECIFICATIONS

*

All specifications are based on the latest product information available at the time of printing. We reserve the right
to make changes at any time without notice.

WARNING:

To avoid serious personal injury, always turn the unit off and allow it to cool before

cleaning or maintaining it.

CLEANING AND STORAGE

4

ELECTRIC STARTER AND POWER START BIT™ FEATURES

This unit can be started with an optional Electric Starter or Power Start Bit™ (Items Sold Separately!). If choosing to
start the unit using one of these features or have questions, please contact your local retailer or call 

1-800-828-5500

in

the U.S. (

1-800-668-1238

in Canada) for more information and purchasing. You may also go to 

www.troybilt.com

or

www.troybilt.ca

.

Electric Start

Feature

WARNING:

Do not sand blast, scrape or clean spark plug

electrodes. Grit in the engine could damage the cylinder.

Fig. 19

Idle Adjustment Screw 

Fig. 20

Fig. 21

Screws

Fig. 22

MAINTENANCE AND REPAIR INSTRUCTIONS

Fig. 23

WARNING:

The blade may spin during idle speed adjustments.

Wear protective clothing and observe all safety instructions to prevent
serious personal injury.

Fig. 24

0.025 in.

(0.635 mm)

Screws

View of the Rear

Engine Cover

Screw

Rocker

Arm Cover

Spark

Plug Hole

Adjusting

Nuts

INTAKE

EXHAUST

Rocker

Arms

0.003–0.006 in. 

(0.076–0.152 mm)

Feeler

Gauge

Exhaust

Adjusting Nut

Rocker Arm

Valve Stem

OPTIONAL ACCESSORY

Old fuel

Drain gas tank and add fresh fuel

Fouled spark plug

Replace or clean the spark plug

Old fuel

Drain gas tank and add fresh fuel

Blade bound with dirt or grass

Stop the engine and clean the blade

Dirty air filter 

Clean or replace the air filter

Empty fuel tank

Fill fuel tank with fuel

Primer bulb wasn't pressed enough

Press primer bulb fully and slowly 10 times

Old fuel

Drain gas tank and add fresh fuel

Fouled spark plug

Replace or clean the spark plug

Cold weather start lever is in closed position

Move cold weather start lever to open position

Air filter is plugged

Replace or clean the air filter

Old fuel

Drain gas tank and add fresh fuel

Improper idle speed

Adjust according to the 

Idle Speed Adjustment

section

TROUBLESHOOTING

THE ENGINE WILL NOT START

THE ENGINE WILL NOT IDLE

THE ENGINE WILL NOT ACCELERATE

NOTE:

For repairs beyond the minor adjustments listed above, locate your nearest authorized service center by
calling the Customer Support Department at 

1-800-828-5500

(U.S.) or 

1-800-668-1238

(Canada).

THE ENGINE LACKS POWER OR STALLS

Summary of Contents for TB516 EC

Page 1: ...60 seconds The unit may be used during this time 1 1 Remove all contents from the carton 5 6 7 1 9 10 DO NOT squeeze the throttle 8 Start The Unit 11 12 13 Align the holes on the upper shaft with the...

Page 2: ...in serious injury to the operator and or bystanders WEAR EYE AND HEARING PROTECTION WARNING Thrown objects and loud noise can cause severe eye injury and hearing loss Wear eye protection meeting ANSI...

Page 3: ...ng 2 Press and hold the On Off Control in the OFF O position until the unit comes to a complete stop Fig 5 Fig 5 Throttle Control On Off Control Fig 6 Red Cold Weather Start Lever Primer Bulb Fig 7 St...

Page 4: ...cylinder head Turn the 5 8 in socket clockwise until snug If using a torque wrench torque to 110 120 in lb 12 3 13 5 N m Do not over tighten CLEANING Use a small brush to clean off the outside of the...

Page 5: ...appareil peut tre utilis pendant ce temps 1 1 Retirez tous les l ments du carton 5 6 7 1 9 10 NE pressez PAS la manette des gaz 8 D marrer l appareil 11 12 13 Poign e du cordon du d marreur Bouchon d...

Page 6: ...Les enfants et adolescents de moins de 15 ans ne doivent pas utiliser l appareil except s les adolescents assist s d un adulte Tous les accessoires de s curit et protections doivent tre correctement i...

Page 7: ...a commande Marche Arr t Stop et maintenez la en position ARR T O jusqu ce que le moteur s arr te compl tement Fig 5 Fig 5 Manette des gaz Commande Marche Arr t Fig 6 Levier rouge de d marrage par temp...

Page 8: ...828 5500 E U ou 1 800 668 1238 Canada pour conna tre le professionnel agr le plus proche de chez vous L APPAREIL Type de moteur Refroidi par air 4 temps Cylindr e 29 cc R gime de fonctionnement 6 800...

Page 9: ...te este tiempo 1 1 Saque todo el contenido de la caja 5 6 7 1 9 10 NO apriete el regulador 8 C mo arrancar la unidad 11 12 13 Manija de la cuerda de arranque Tapa del combustible Gatillo del regulador...

Page 10: ...en los estados de California Maine Oregon y Washington Todos los terrenos forestales de los EE UU y el estado de California C digos de Recursos P blicos 4442 y 4443 Oregon y Washington requieren por...

Page 11: ...g 5 Fig 5 Control del regulador Control de encendido y apagado Fig 6 Palanca de arranque roja para clima fr o Bombilla del cebador Fig 7 Posici n de Arranque Cuerda de arranque INSTRUCCIONES DE OPERAC...

Page 12: ...o Si usa una llave de torsi n ajuste a 110 120 pulg libras 12 3 13 5 N m No ajuste demasiado NOTA Para reparaciones mayores que los ajustes menores mencionados anteriormente localice el centro de serv...

Page 13: ...13 NOTES...

Page 14: ...14 NOTES...

Page 15: ...15 NOTES...

Page 16: ...i ces qui sont identifi es Aucune autre garantie ou caution expresse crite ou orale l exception de celle mentionn e ci dessus accord e par toute personne ou entit y compris tout distributeur ou d tail...

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