Honda Harmony II HRR216K1PDA Owner'S Manual Download

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wner's Manual

Rotary Mower

HRR216PDA • HRR216SDA • HRR216S3DA

HRT216SDA • HRT216S3DA

Summary of Contents for Harmony II HRR216K1PDA

Page 1: ... 1997 American Honda Motor Co Inc All Rights Reserved Necesita un manual en Español Vea a la página 58 Owner s Manual Rotary Mower HRR216PDA HRR216SDA HRR216S3DA HRT216SDA HRT216S3DA ...

Page 2: ... were in effect at the time of approval for printing Honda Power Equipment Mfg Inc reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever Honda lawn mowers meet Consumer Product Safety Commission CPSC blade safety requirements for walk behind rotary mowers WARNING The engine exhaust from this product con...

Page 3: ...r other property or the environment We suggest you read the Distributor s Limited Warranty p 50 and the Emission Control System Warranty p 54 to fully understand coverage and your responsibilities of ownership When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service di...

Page 4: ...nt You will find important safety information in a variety of forms including Safety Labels on the lawn mower Safety Messages preceded by a safety alert symbol and one of three words DANGER WARNING or CAUTION These signal words mean B DANGER You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions B WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions B CAUTION...

Page 5: ... safely MAINTENANCE 28 When and how to perform routine inspection service and adjustments to keep your mower in good operating condition TROUBLESHOOTING 40 What to check if you have a problem with your mower STORAGE 42 How to protect you mower from rust and corrosion and ensure it will start easily when used again SPECIFICATIONS 46 Dimensions capacities and other technical information ASSEMBLY 48 ...

Page 6: ...ll sticks stones pieces of wire and other loose objects Never operate the blade over gravel Keep Shields in Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is running Refuel with Care Gasoline is extremely flammable and gasoline va...

Page 7: ...ely operate this mower Does the young person think through problems and come to logical solutions Be honest Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower If you decide that your son or daughter can handle the mower safely CAREFULLY READ THE OWNER S MANUAL with your youngster Make sure you both understand all instructions and safety information Also be...

Page 8: ... S I STANDARD B71 1 ANY REPLACEMENT MUST MEET THIS STANDARD CAUTION CAUTION AVOID SERIOUS INJURY OR DEATH OBJECTS THROWN BY BLADE CAN CAUSE SERIOUS INJURY Follow all instructions in Owner s Manual Go across slopes not up and down Do not mow when children or others are around Look down and behind before and while moving backwards Keep safety devices guards shields switches etc in place and working ...

Page 9: ...grass bag HRR216S3DA 3 speed muching HRT216S3DA 3 speed muching side discharge rear bag RECOIL STARTER GRIP FRONT CUTTING HEIGHT ADJUSTMENT LEVERS MUFFLER OIL FILLER CAP SIDE DISCHARGE DOOR HRT models only REAR CUTTING HEIGHT ADJUSTMENT LEVER HANDLEBAR DRIVE CLUTCH LEVER SD S3D FLYWHEEL BRAKE LEVER ENGINE SERIAL NUMBER CONTROLS 7 ...

Page 10: ...arranty inquiries see page 58 Frame serial number MZ__ __ ______________ Engine serial number GJAE ______________ THROTTLE LEVER HANDLEBAR LOCKING KNOB 2 AIR CLEANER CARBURETOR SPARK PLUG CAP FUEL VALVE MOWER DECK FUEL TANK CAP FRAME SERIAL NUMBER SHIFT LEVER S3D GRASS BAG HRT HRT216S3DA shown REAR DOOR HRR HRT MULCHING PLUG HRR HRT CONTROLS 8 57 ...

Page 11: ... kept OFF when the mower is not in use Throttle Lever CHOKE For starting a cold engine FAST For restarting a warm engine and for mowing SLOW For idling the engine Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch The engine will not start unless this lever is pulled backward OFF ON FUEL VALVE CHOKE FAST SLOW FLYWHEEL BRAKE LEVER CONTROLS 9 ...

Page 12: ...stest setting The shift lever may be used any time a change in ground speed is required Cutting Height Adjustment Levers There are six approximate settings 3 4 3 1 4 in 19 79 mm The adjusters move back to lower and forward to raise the mower deck For the best overall lawn finish each wheel should be adjusted to the same position 3 4 19 mm 1 1 4 29 mm 1 3 4 41 5 mm 2 1 4 54 mm 2 3 4 67 mm 3 1 4 79 ...

Page 13: ...nd others Look for things like stones sticks bones and wire Remove them from the mowing area People and Pets People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects Clear the area of people and pets especially children Their safety is your responsibility Lawn Check the length and condition of the grass so you will know what cu...

Page 14: ...cause serious injury Inspect the blade s regularly Do not operate the mower with a worn or damaged blade A dull blade can be sharpened but a blade that is worn out bent cracked or otherwise damaged must be replaced A worn or damaged blade can break causing blade pieces to be thrown from the mower When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing deal...

Page 15: ...e dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 3 If the oil level is low add the recommended oil see page 34 to reach the upper limit mark on the dipstick Do not overfill 4 After checking the engine oil level screw in the filler cap dipstick securely FILLER CAP DIPSTICK FILLER CAP DIPSTICK UPPER LIMIT LOWER LIMIT BEFORE OPERATION 13 ...

Page 16: ...oline is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately Never refuel the mower inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is...

Page 17: ...n not packed full Inspection Inspect the grass bag before use Check for holes tears and excessive wear The grass bag does wear during normal use and will eventually require replacement page 39 Installation 1 Raise the rear door and remove the mulching plug Hook the grass bag frame onto the mower deck as shown 2 Release the rear door to secure the grass bag in place Removal 3 Raise the rear door gr...

Page 18: ...t Check the mower deck cutting height settings and be sure that all four adjustment levers are set to the same cutting height position The lowest setting is approximatily 3 4 inch 19 mm and the highest setting is 3 1 4 inches 79 mm Each position increments about 1 2 inch 13 mm To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch If you are not sure wh...

Page 19: ...ting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death STARTING THE ENGINE The blade turns when you pull the starter grip It is easiest to start the engine in a clear or mowed area where the blade can turn freely 1 Turn the fuel valve to the ON position 2 ...

Page 20: ... the starter grip gently Keep your hands and feet away from the mower deck at all times when starting and running the engine Continue to hold the flywheel brake lever against thehandlebar the engine will stop if you release the lever 4 If the CHOKE position was used during starting move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly Set the th...

Page 21: ...part When you need to leave the mower for any reason always turn the engine OFF by releasing the flywheel brake lever Flywheel Brake Lever The lever must be pulled backward against the handlebar to start the engine The blade starts to rotate when the lever is pulled forward against the handlebar and the recoil starter grip is pulled Continue to hold the lever against the handlebar to keep the engi...

Page 22: ...d Hold the drive clutch lever against the handlebar during self propelled mowing This will help to extend the service life of the clutch mechanism Shift Lever S3DA Use the shift lever to adjust the forward speed of the mower Do not use the throttle lever the throttle lever must be kept in the FAST position for the best mowing performance You may move the shift lever anytime however if the mower is...

Page 23: ...ve the throttle lever to the SLOW position 2 Release the drive clutch lever SD 3 Release the flywheel brake lever 4 When the mower is not in use turn the fuel valve to OFF FUEL VALVE OFF SLOW FLYWHEEL BRAKE LEVER OPERATION 21 ...

Page 24: ...NING The blade is sharp and spins at high speed A spinning blade can cut you severely and can amputate fingers and toes Wear protective footwear Keep your hands and feet away from the mower deck while the engine is running Stop the engine before performing any adjustment inspection or maintenance Slopes Mow across slopes not up and down Avoid steep slopes more than 20 and be careful when changing ...

Page 25: ...d or break the mower deck or other components Vibration usually indicates serious trouble B WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blade s regularly and do not operate the mower with a worn or damaged blade The Distributor s Limited Warranty does not cover parts damaged b...

Page 26: ...n your area Most grass has stems and leaves If you cut off the leaves you ll scalp the lawn Let the grass recover between mowings Your mower will work better and your lawn will look better If your grass gets too tall cut it once at the highest cutting height setting then mow again in 2 or 3 days Don t take off more than one third of total grass height in any one mowing or brown patches may develop...

Page 27: ... Also wet grass clippings will clog the mower deck and collect in clumps on the lawn Always wait for wet grass to dry before mowing Fallen Leaves When equipped with the grass bag your mower can be used to pick up fallen leaves for disposal If using the mower to bag large amounts of fallen leaves and not for mowing set the cutting height adjustment levers so the front of the mower deck is one or tw...

Page 28: ...ou can use counterclockwise patterns Side Discharge Mowing HRT216 Where possible use the same mowing pattern recommended for mulching If the lawn has an irregular shape or many obstacles divide it into sections where clippings will be discharged away from uncut areas This will prevent clippings from piling up in the path of the mower Bagging HRT216 other models require an optional grass bag kit Us...

Page 29: ...ed remove the grass bag LOADING AND UNLOADING If a suitable loading ramp is not available two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers ca...

Page 30: ...ance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load or high temperature operation or use in...

Page 31: ...gine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working arou...

Page 32: ...e of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or ...

Page 33: ...uality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule on page...

Page 34: ...very 100 hours every 150 hours See page Perform at every indicated interval Blade condition and blade bolt tightness Check O 12 Grass Bag Check O 39 Engine oil Check O 34 Change O O 1 33 Air Cleaner Check O 35 Clean O 1 35 Replace O 1 Spark plug Clean adjust O 36 Replace O Spark arrester optional equipment Clean inspect O 59 Idle speed Check adjust O 2 Flywheel brake operation Inspect O 19 Flywhee...

Page 35: ...drain through the filler neck Allow the oil to drain completely Please dispose of the used motor oil and the containers in a manner that is compatible with the environment We suggest you take it in a sealed container to your local recycling center or service station for reclamation Do not throw it the trash pour it on the ground or down a drain 4 Fill with the recommended oil Do not overfill measu...

Page 36: ...can cause engine damage d Screw in the filler cap dipstick securely Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service classif...

Page 37: ... filter 2 Clean the filter by tapping the filter several times on a hard surface to remove dirt or blowing compressed air not exceeding 30 psi 207 kPa through the filter from the inside Never try to brush off dirt brushing will force dirt into the fibers 3 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that lea...

Page 38: ...e it if the electrodes are worn or if the insulator is cracked or chipped Clean the plug completely if you are going to reuse it 3 Set the gap to 0 028 0 031 in 0 7 0 8 mm 4 After the plug seats tighten it as follows to seat the washer Old plug 1 8 to 1 4 turn New plug 1 2 turn NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the ...

Page 39: ...overheat and result in serious engine damage For use at low altitudes have an authorized Honda servicing dealer return the carburetor to original factory specifications Fuel Recommendations Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust syste...

Page 40: ... blade holder 3 Installation Clean around the blade holder Install the blade s using the bolts and special washers as shown concave side of the special washers toward the blade s The blade bolts and washers are specially designed when replacing them use only genuine Honda parts Tighten the bolts with a torque wrench Use a wooden block to stop the blade s from turning Blade bolt torque 36 43 ft lb ...

Page 41: ...e a wet bag will clog quickly Grass Bag Replacement Replace a worn or damaged bag with a genuine Honda bag or its equivalent Bag Removal Unclip the plastic edges of the bag from the frame Remove the bag from the frame Bag Installation Insert the frame into the new bag Clip the plastic edges to the frame as shown MAINTENANCE 39 ...

Page 42: ...er to shop manual Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary Loss of Power Possible Cause Correction 1 Check throttle position Throttle not set to FAST Move throttle to FAST p 19 2 Check grass height Grass too tall to cut Raise cutting height p 10 cut narrower swath p 24 or cut more frequently 3 Check under mowe...

Page 43: ...le lever is in the FAST position Engine speed is too slow to cut well Move throttle lever to the FAST position p 19 2 Reduce forward speed Mower is moving too fast for lawn conditions Walk slower PD Release the drive clutch lever SD and push slower SD PD Shift to a lower gear S3D 3 Check cutting height adjustment levers Adjustment levers set at different positions Set all levers at the same cuttin...

Page 44: ...ck If using a garden hose or pressure washing equipment to clean the mower deck be careful to avoid getting water into controls and cables or anywhere near the engine air cleaner or muffler opening Before washing the underside of the mower deck be sure the fuel valve is in the OFF position Disconnect the spark plug cap Rest the mower on its right side so the carburetor side is up This will help to...

Page 45: ...The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor Adding fuel stabilizer to extend fuel storage life When adding a fue...

Page 46: ...ompletely drained reinstall the drain bolt Engine Oil Change the engine oil see page 33 Engine Cylinder Remove the spark plug see page 36 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder Pull the starter rope several times to distribute the oil in the cylinder Reinstall the spark plug Pull the starter rope slowly until resistance is felt then return the starter grip gently This clos...

Page 47: ... surface Tilting can cause fuel or oil leakage The handlebar can be folded for compact storage see page 44 With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion REMOVAL FROM STORAGE Check you...

Page 48: ...all Height 37 4 in 950 mm Dry Weight 72 3 lb 32 8 kg 74 8 lb 33 9 kg 80 3 lb 36 5 kg 79 0 lb 35 9 kg 80 3 lb 36 5 kg Cutting Width 21 in 530 mm Cutting Height adjustable 1 3 1 2 25 89 mm Fuel Tank Capacity 29 US gallon 1 1 liters Engine Oil Capacity 58 US qt 0 55 liters ENGINE GCV160 Engine Type 4 stroke overhead cam single cylinder air cooled Displacement 9 8 cu in 160 cc Bore and Stroke 2 52 x 1...

Page 49: ...rence with radio and television reception Regular NGK BP6ES DENSO W20EP U Resistor NGK BPR6ES DENSO W20EPS U See page 36 Maximum Governed Speed 3 100 0 150 rpm See shop manual Throttle Cable Adjust for proper choke operation and maximum governed speed See shop manual Blade Bolt Torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m See page 38 TUNEUP Spark Plug Gap 0 028 0 031 in 0 7 0 8 mm See page 36 Idle Sp...

Page 50: ...lebar is in place tighten the knobs securely Install Starter Rope Disconnect the spark plug cap Pull the flywheel brake lever back then pull the starter grip toward the starter rope loop Release the lever then press the rope into the loop Connect the spark plug cap Assemble Grass Bag HRT models only Slide the grass bag frame into the grass bag then install the clips as shown Lift the rear door and...

Page 51: ...FUELS in the ADDITIONAL INFORMATION chapter for details on other fuels Use the Pre Delivery Check List The Pre Delivery Check List for the mower is on the back side of the Feature Card included with the document packet Read over the items on the list and make sure your mower is properly set up Before Use All operators of the mower must read the MOWER SAFETY CONTROLS and BEFORE OPERATION chapters s...

Page 52: ...inal product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must take the Honda Harmony lawn mower riding mower or lawn tractor and proof of original retail purchase date at your expense to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product du...

Page 53: ...ASIVE DAMAGE Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY Some states do not allow limitations on how long an implied warranty ...

Page 54: ...ncident with the original product warranty Accessories and replacement parts installed by a dealer who is authorized by American Honda to sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else accessories and replacement parts will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsib...

Page 55: ... Disclaimer of Consequential Damage and Limitation of Implied Warranties AMERICAN HONDA DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF TIME OR USE OF THE PRODUCT OR THE POWER EQUIPMENT ON WHICH THE PRODUCT IS INSTALLED TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY Some states do not allow limitat...

Page 56: ...e ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies Manufacturer s Warranty Coverage The 1995 and later power equipment engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by American Honda Motor Co Inc Owner s Warranty Responsibility As the power equipme...

Page 57: ...uivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires...

Page 58: ...R CO INC DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY THIS WARRANTY IS APPLICABLE ONLY WHERE THE CALIFORNIA OR U S EPA EMISSION CONTROL SYSTEM WARRANTY REGULATION IS IN EFFECT Emissi...

Page 59: ...r General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4475 River Green Parkway Duluth GA 30096 2565 Or telephone 770 497 6400 When you write or call plea...

Page 60: ...his way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 am 7 00 pm EST When you write or call please provide the following information Mod...

Page 61: ...MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undes...

Page 62: ...rester must be serviced every 100 hours to keep it functioning as designed 1 Allow the engine to cool then remove the bolts from the muffler shield Remove the muffler shield 2 Remove the two set screws and remove the spark arrester 3 Check for carbon deposits on the spark arrester and the exhaust port Brush carbon deposits away with a wire brush Be careful to avoid damaging the spark arrester scre...

Page 63: ...l 13 Oil Recommendations 34 Refueling 14 Serial Number 8 Specifications 71 Starting 17 Stopping 21 Troubleshooting 59 F Fallen Leaves Bagging 25 Flywheel Brake Lever Operation 9 19 Frame Serial Number 8 Fuel Additive to Extend Storage Life 43 Gasoline Recommendations 37 Draining 44 Refueling 14 Valve 9 G Gasoline Recommendations 37 H Handlebar Folding 44 High Altitude Operation 37 I Inspection Bef...

Page 64: ...ications Capacities 45 Dimensions 45 Engine Design and Performance 45 Maintenance 47 Transmission Design and Performance 45 Tuneup 47 Weights 45 Starting the Engine 17 Stopping the Engine 21 Storage Precautions 45 Preparation 42 Removing From Storage 45 T Throttle Lever Operation 9 19 Transmission SD Drive Clutch Lever Operation 10 20 Transporting 37 Troubleshooting Engine Problems 40 Mowing and B...

Page 65: ...page 31 capacity 0 58 U S qt 0 55 liter Spark plug type Regular BP6ES NGK W20EP U DENSO Resistor BPR6ES NGK W20EPS U DENSO Blade bolts torque 36 43 ft lb 5 0 6 0 kg m 49 59 N m page 35 Carburetor idle speed 1 550 1 850 rpm see shop manual Maintenance before each use Check blade and bolt tightness page 12 38 subsequent See the Maintenance Schedule on page 32 ...

Page 66: ...31VG4600 00X31 VG4 6000 AHM 200 0001 PRINTED IN U S A Printed on Recycled Paper EM ...

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