Ferris HydroCut 5900604 Parts Manual Download

Page: 1 / 54

Parts

Rev. Date:

4/2005

HydroCut Series

Walk-Behind Mower

Manual

5022949

5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175

Ferris Industries

TP 400-7077-08-HC-F

Models:

5900604

HC32KAV13

HC36KAV13E

Revision

Summary of Contents for HydroCut 5900604

Page 1: ...ev Date 4 2005 HydroCut Series Walk Behind Mower Manual 5022949 5375 North Main Street Munnsville NY 13409 USA 800 933 6175 Ferris Industries TP 400 7077 08 HC F Models 5900604 HC32KAV13 HC36KAV13E 08 Revision ...

Page 2: ......

Page 3: ...ic Start 16 Motion Control Parking Brake Operator Presence Group Electric Start 18 Motion Control Parking Brake Operator Presence Group Manual Start 20 Transaxle Mount Group 22 Transaxle SERVICE PARTS 24 Tire Wheel Group 26 Decals Brand Model 28 Decals Safety Instruction 30 32 Mower Deck Frame Caster Shield 32 32 Mower Deck Height Adjustment 34 32 Mower Deck Housing Spindles Blades Pulleys 36 36 M...

Page 4: ...tart 077hbre0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 4 Copyright Ferris Industries All Rights Reserved 5900604 HC36KAV13E TP 400 7077 08 HC F ...

Page 5: ...9 1 CABLE Throttle Control 46 11 21841 2 GRIP Foam 12 25095 2 NUT 1 4 20 Hex Nylon Lock 13 61279 1 HANDLE BAR ASSEMBLY 14 25271 2 NUT 10 24 Hex Nylon Lock 15 21670 1 RUBBER STRAP 16 25270 2 SCREW 10 24 x 1 17 46188 1 BATTERY BOX 18 1 BATTERY Lawn Garden 12V BCIU1 340 CCA 19 22308 4 BODY CLIP 5 16 18 20 47735 1 REAR SHIELD 21 25011 6 4 BOLT 5 16 18 x 3 4 22 25155 4 WASHER 5 16 SAE 23 49229 1 ENGINE...

Page 6: ...l Start 077HBRM0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 6 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 7: ...1 COVER 9 22791 1 PLASTIC NUT 10 47629 1 CABLE Throttle Control 46 11 21841 2 GRIP Foam 12 25095 2 NUT 1 4 20 Hex Nylon Lock 13 47905 1 HANDLE BAR ASSEMBLY 14 25179 4 2 SCREW 10 24 x 1 2 15 21769 1 SWITCH Plunger NC 16 25029 2 NUT 10 24 Hex 17 22308 4 BODY CLIP 5 16 18 18 47735 1 REAR SHIELD 19 25011 6 4 BOLT 5 16 18 x 3 4 20 25155 4 WASHER 5 16 SAE 21 48230 1 ENGINE DECK ASSEMBLY The above parts ...

Page 8: ...ctric Start 077fshe0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 8 Copyright Ferris Industries All Rights Reserved 5900604 HC36KAV13E TP 400 7077 08 HC F ...

Page 9: ... FILTER 4 50831 35 1 1 4 Fuel Line 35 Long 5 50833 22 1 WIRE LOOM 22 6 21235 1 VALVE Fuel Shut Off 7 50831 4 1 1 4 Fuel Line 4 Long 8 23061 1 ELBOW FITTING 9 1726400 1 GROMMET 10 23069 2 HOSE CLAMP 11 50925 20 1 HOSE 20 12 23067 1 SCREEN FITTING The above parts group applies to the following Mfg Nos 2005 9 Copyright Ferris Industries All Rights Reserved 5900604 HC36KAV13E TP 400 7077 08 HC F ...

Page 10: ...p Manual Start 077FSHM0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 10 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 11: ... 3 21178 3 1 FUEL FILTER 4 50831 19 5 2 1 4 Fuel Line 19 1 2 Long 5 50833 18 2 WIRE LOOM 18 6 21235 1 VALVE Fuel Shut Off 7 23061 1 ELBOW FITTING 8 1726400 1 GROMMET 9 23069 2 HOSE CLAMP 10 50925 20 1 HOSE 20 11 23067 1 SCREEN FITTING The above parts group applies to the following Mfg Nos 2005 11 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 12: ... Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 12 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 HC32KAV13 TP 400 7077 08 HC F ...

Page 13: ...5013 6 4 BOLT 3 8 16 x 3 4 4 25156 8 WASHER 3 8 SAE 5 25013 10 4 BOLT 3 8 16 x 1 1 4 6 49228 2 FUEL TANK MOUNT 7 25128 4 NUT 3 8 16 Hex Serrated Flange The above parts group applies to the following Mfg Nos 2005 13 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 HC32KAV13 TP 400 7077 08 HC F ...

Page 14: ...al Start 077ENGW0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 14 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 15: ...1 WASHER 3 4 SAE 9 20863 1 C CLIP 10 21369 1 IDLER PULLEY 11 25158 1 WASHER 1 2 SAE 12 25018 20 1 BOLT 1 2 20 x 2 1 2 13 25098 1 NUT 1 2 20 Hex Nylon Lock 14 47632 1 CRANKSHAFT BOLT 7 16 x 2 3 4 15 42132 1 SPACER 45 x 1 62 x 37 16 1717664 1 ELECTRIC CLUTCH 17 50407 3 1 KEY 1 4 SQ X 2 18 25011 18 1 BOLT 5 16 18 x 2 1 4 19 25155 5 WASHER 5 16 SAE 20 25011 6 1 BOLT 5 16 18 x 3 4 21 23173 1 CLAMP 22 2...

Page 16: ...Start 077engw1 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 16 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 17: ... V Idler 14 49220 1 SPACER 52 x 1 00 x 38 15 25056 1 NUT 1 2 13 Hex Nylon Lock 16 25011 12 5 BOLT 5 16 18 x 1 1 2 17 47632 1 CRANKSHAFT BOLT 7 16 x 2 3 4 18 42132 1 SPACER 45 x 1 62 x 37 19 1717664 1 ELECTRIC CLUTCH 20 50407 3 1 KEY 1 4 SQ X 2 21 25155 5 WASHER 5 16 SAE 22 25011 6 1 BOLT 5 16 18 x 3 4 23 23173 1 CLAMP 24 25127 1 NUT 5 16 18 Hex Small Serrated Flange 25 50857 10 5 1 HOSE 10 1 2 26 ...

Page 18: ...Electric Start 077mcge0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 18 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 19: ...ted Flange 19 25010 6 4 BOLT 1 4 20 x 3 4 20 61689 1 HANDLE MOUNT LH 20 61692 1 HANDLE MOUNT RH Not Shown 21 21769 2 SWITCH Plunger NC 22 25223 2 SHOULDER BOLT 1 2 x 1 23 61683 1 PIVOT CONTROL LH 23 61685 1 PIVOT CONTROL RH Not Shown 24 25213 8 7 CLEVIS PIN 5 16 x 1 25 25201 6 8 COTTER PIN 3 32 x 3 4 26 20979 8 CLEVIS 5 16 24 Plastic 27 25033 8 NUT 5 16 24 Hex 28 47642 2 THUMB CONTROL ROD 29 25128...

Page 20: ...Group Manual Start 077MCGM0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 20 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 21: ...elow 20 49176 1 OPERATOR PRESENCE HANDLE LH 21 25011 6 6 BOLT 5 16 18 x 3 4 22 25223 2 SHOULDER BOLT 1 2 x 1 23 25128 2 NUT 3 8 16 Hex Serrated Flange 24 25155 4 WASHER 5 16 SAE 25 25057 4 NUT 5 16 18 Hex Nylon Lock 26 21098 2 BEARING Flange 27 25013 32 1 BOLT 3 8 16 x 4 28 49352 1 SPRING Extension 29 48328 1 BRAKE LINKAGE ROD 30 47732 1 DUMP VALVE ROD 31 22481 2 COLLAR Set 1 4 32 47740 1 LINK STU...

Page 22: ... Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 22 Copyright Ferris Industries All Rights Reserved 5900604 HC36KAV13E HC32KAV13 TP 400 7077 08 HC F ...

Page 23: ...8 x 3 10 22905 1 HYDROSTATIC TRANSAXLE 11 23058 1 BELT 12 20807 1 SPRING Extension 13 25100 2 NUT 3 8 16 Hex Side Lock 14 25013 24 1 BOLT 3 8 16 x 3 15 25165 2 WASHER 3 8 Fender 16 47716 1 SPACER 41 x 75 x 2 06 17 20876B 2 BUSHING Brass 18 47717 1 TRANSAXLE IDLER ARM 19 43627 1 IDLER PULLEY 20 25156 1 WASHER 3 8 SAE 21 25013 16 1 BOLT 3 8 16 x 2 22 47914 1 TRANSAXLE DRIVE PULLEY The above parts gr...

Page 24: ...E Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 24 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 HC32KAV13 TP 400 7077 08 HC F ...

Page 25: ...RING 34 22905 17 2 LIP SEAL Axle Seal 35 22905 8 1 AXLE SHAFT RH 36 22905 9 1 AXLE SHAFT LH 55 22905 10 1 SPRING HELICAL COMPRESSION 56 22905 11 1 WASHER 57 22905 12 78 8 20W 50 OIL 101 22967 1 HYDRO RETURN SPRING 119 22905 13 1 FAN 6 10 BLADE 128 22905 14 1 EXPANSION TANK KIT 130 22905 15 1 FAN PULLEY KIT Includes Ref No 119 The above parts group applies to the following Mfg Nos 2005 25 Copyright...

Page 26: ...less noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 26 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 27: ...SEMBLY 16 x 6 5 x 8 Complete Includes Ref No 4 5 4 23104 2 2 TIRE 16 x 6 5 x 8 5 23104 1 2 WHEEL ASSEMBLY 8 x 5 38 6 25520 3 8 SHIM 7 20863 2 C CLIP 8 20601 8 LUG NUT 1 2 20 The above parts group applies to the following Mfg Nos 2005 27 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 28: ...Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 28 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 29: ...2560 1 DECAL Ferris Text Logo 2 48228 1 DECAL ICC 3 48229 1 DECAL HydroCut 32 4 49065 1 DECAL HydroCut 36 The above parts group applies to the following Mfg Nos 2005 29 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 30: ...TE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 30 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 31: ... Cut 36 model 5 47778 1 DECAL Cut Height Adjust 6 61537 1 DECAL Belt R R 36 model 7 1704473 1 DECAL Hot Surface 8 49658 1 DECAL Danger 9 21818 1 DECAL Warning Machine Will Climb 10 1704277 1 DECAL Danger Chute In Place 11 1704276 2 DECAL Danger Hand Under Deck The above parts group applies to the following Mfg Nos 2005 31 Copyright Ferris Industries All Rights Reserved HC32KAV13 HC36KAV13E 5900604...

Page 32: ...772FR0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 32 Copyright Ferris Industries All Rights Reserved HC32KAV13 5900604 TP 400 7077 08 HC F ...

Page 33: ... 2 19 41657 2 AXLE Caster Wheel 20 21181S 2 WHEEL TIRE ASSEMBLY Silver 9 x 3 5 x 4 Complete Includes Ref No 21 25 21 21181 1 2 TIRE Front 9 x 3 5 x 4 22 21181 2 2 TUBE 23 21181S 3 2 HUB BEARING ASSEMBLY Complete Silver Includes Ref No 24 25 24 21182 2 BEARING Roller 1 per tire 25 21043 4 RETAINER Bearing 2 per tire 26 25056 2 NUT 1 2 13 Hex Nylon Lock 27 48172 2 CASTER YOKE Use with Ref No 16 part...

Page 34: ...72HA0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 34 Copyright Ferris Industries All Rights Reserved HC32KAV13 5900604 TP 400 7077 08 HC F ...

Page 35: ...on 12 47710 4 DECK ADJUST LINK 13 25011 8 4 BOLT 5 16 18 x 1 14 25139 4 NUT 5 16 18 Hex Large Serrated Flange 15 25013 10 2 BOLT 3 8 16 x 1 1 4 16 44933 2 SPACER 39 x 75 x 38 17 48549 2 COLLAR Double Split 1 18 25128 7 NUT 3 8 16 Hex Serrated Flange 19 47737 1 CUT HEIGHT INDICATOR 20 25034 1 NUT 3 8 16 Hex 21 47681 1 DECK LIFT PIVOT FRONT 22 25013 6 4 BOLT 3 8 16 x 3 4 23 48439 2 HANGER PLATE 24 2...

Page 36: ...leys 0772HC0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 36 Copyright Ferris Industries All Rights Reserved HC32KAV13 5900604 TP 400 7077 08 HC F ...

Page 37: ... 3 4 16 Hex 12 25406 2 WASHER 3 4 Belleville 13 49793 4 TRASH SHIELD 14 23330 4 BEARING 15 23296 2 RELIEF VALVE 16 61097 2 SPINDLE HOUSING 17 61099 2 SPACER 1 00 x 1 25 x 1 75 18 61100 2 SPINDLE SHAFT 19 23156 8 BOLT Flange Head 5 16 18 x 1 1 4 20 20843 2 MOWER BLADE 16 1 4 21 25159 2 WASHER 5 8 USS 22 25320 14 2 BOLT 5 8 11 x 1 3 4 23 6647576 1 32 MOWER HOUSING ASSEMBLY Includes safety decals 24 ...

Page 38: ...ld 0773fr0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 38 Copyright Ferris Industries All Rights Reserved HC36KAV13E TP 400 7077 08 HC F ...

Page 39: ...1 SHIELD MOUNT BAR 19 25154 4 WASHER 1 4 SAE 20 25010 10 4 BOLT 1 4 20 X 1 21 49215 2 SHIELD MOUNT BRACKET 22 25017 44 2 BOLT 1 2 13 x 5 1 2 23 41657 2 AXLE Caster Wheel 24 21181S 2 WHEEL TIRE ASSEMBLY Silver 9 x 3 5 x 4 Complete Includes Ref No 25 29 25 21181 1 2 TIRE Front 9 x 3 5 x 4 26 21181 2 2 TUBE 27 21181S 3 2 HUB BEARING ASSEMBLY Complete Silver Includes Ref No 28 29 28 21182 2 BEARING Ro...

Page 40: ...t 0773ha0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 40 Copyright Ferris Industries All Rights Reserved HC36KAV13E TP 400 7077 08 HC F ...

Page 41: ...ression 12 47710 4 DECK ADJUST LINK 13 25011 8 4 BOLT 5 16 18 x 1 14 25139 4 NUT 5 16 18 Hex Large Serrated Flange 15 25013 10 2 BOLT 3 8 16 x 1 1 4 16 44933 2 SPACER 39 x 75 x 38 17 48549 2 COLLAR Double Split 1 18 25128 7 NUT 3 8 16 Hex Serrated Flange 19 47737 1 CUT HEIGHT INDICATOR 20 25034 1 NUT 3 8 16 Hex 21 47681 1 DECK LIFT PIVOT FRONT 22 25013 8 4 BOLT 3 8 16 x 1 23 48439 2 HANGER PLATE 2...

Page 42: ... Pulleys 0773hc0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 42 Copyright Ferris Industries All Rights Reserved HC36KAV13E TP 400 7077 08 HC F ...

Page 43: ... 2 RELIEF VALVE 20 61097 2 SPINDLE HOUSING 21 61099 2 SPACER 1 00 x 1 25 x 1 75 22 61137 2 SPINDLE SHAFT w SADDLE 23 23156 8 BOLT Flange Head 5 16 18 x 1 1 4 24 21227 2 MOWER BLADE 18 25 25159 2 WASHER 5 8 USS 26 25320 14 2 BOLT 5 8 11 x 1 3 4 27 61727 1 PULLEY RETAINER 28 25011 6 2 BOLT 5 16 18 x 3 4 29 48954 1 BAFFLE 30 22788 1 SPRING Compression 31 48735 1 MOWER DECK HOUSING 32 25144 6 1 CARRIA...

Page 44: ... Pulleys 0773hc0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 44 Copyright Ferris Industries All Rights Reserved HC36KAV13E TP 400 7077 08 HC F ...

Page 45: ... 61807 1 CHUTE SUPPORT ROD 43 44933 1 SPACER 39 x 75 x 38 44 49221 1 SPACER 1 00 x 1 57 x 1 19 45 47638 1 SPINDLE PULLEY 46 50407 1 1 KEY 1 4 SQ X 1 The above parts group applies to the following Mfg Nos 2005 45 Copyright Ferris Industries All Rights Reserved HC36KAV13E TP 400 7077 08 HC F ...

Page 46: ...egwe0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 46 Copyright Ferris Industries All Rights Reserved 5900604 HC36KAV13E TP 400 7077 08 HC F ...

Page 47: ...NO 9 21769 1 SWITCH Plunger NC 10 21405 1 POSITIVE BATTERY CABLE 22 11 25126 4 NUT 1 4 20 Hex Serrated Flange 12 25010 6 4 BOLT 1 4 20 x 3 4 13 21406 1 NEGATIVE BATTERY CABLE 22 14 1 BATTERY Lawn Garden 12V BCIU1 340 CCA 15 23216 2 NUT Hex Jam 5 16 24 16 23217 2 WASHER Light Lock 5 16 17 1724815 1 SOLENOID 18 21542 1 POSITIVE BATTERY CABLE 30 The above parts group applies to the following Mfg Nos ...

Page 48: ... 077EGWM0 NOTE Unless noted otherwise use the standard hardware torque specification chart The above parts group applies to the following Mfg Nos 2005 48 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 49: ...SWITCH PTO 3 21842 1 SWITCH Ignition Complete Includes Ref No 4 6 4 22789 1 KEY Ignition Molded Set 5 22790 1 COVER 6 22791 1 PLASTIC NUT 7 21769 1 SWITCH Plunger NC The above parts group applies to the following Mfg Nos 2005 49 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 50: ...Electrical Schematic Manual Start 077eswm0 The above parts group applies to the following Mfg Nos 2005 50 Copyright Ferris Industries All Rights Reserved HC32KAV13 TP 400 7077 08 HC F ...

Page 51: ...Electrical Schematic Electric Start 077eswe0 The above parts group applies to the following Mfg Nos 2005 51 Copyright Ferris Industries All Rights Reserved HC36KAV13E 5900604 TP 400 7077 08 HC F ...

Page 52: ......

Page 53: ...ing screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques 3 Unless otherwise noted on assembly drawings all torque values must meet this specification Hardware Identification Torque Specifications Common Har...

Page 54: ...00 933 6175 Ferris Industries HydroCut Series Walk Behind Mower IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPOVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY Parts Manual ...

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