background image

Commissioning report/Maintenance report

Building:

Floor:

Unit:

Commissioning: 

Maintenance: 

Date: 

__ . __ . 20__

Maintenance measures

Item to be checked

Measures

Interval [months]

Done

6

12

24

Yes

No

Cleaning the ventilation unit

Remove dust and contamination

from the casing and from the air

passages inside the unit.

 

X

 

Checking air terminal units in the

external wall for damage and cor-

rosion (random check)

Clean; if necessary, repair.

 

X

 

Check electric air heater for func-

tion and contamination

Cleaning, replacing

 

X

 

Checking outdoor air and exhaust

air openings for leakages (random

check)

In case of visible leakages:

adjust the damper opening angle,

replace the actuator, clean

 

X

 

Check if the damper blade closes

in case of a power failure

 

 

X

Checking filters after any pres-

sure drop, based on hygiene con-

ditions, based on operating time

(random checks)

Replace the filter medium, clean

the filter chamber, check seals

1

X

 

Checking the heat recovery unit

(random check)

Check seals; clean the heat

recovery unit; check and clean

water drain (if present)

1

X

 

Checking fan functions (random

check)

Different fan stages

 

 

X

Checking activation of the frost

protection function for heat

exchangers

Let the supply air temperature

sensor cool down to a value

below the release temperature

and see if the ventilation unit is

switched off as a consequence

 

X

 

Checking the control panel

(random check)

Check switching function, setpoint

shift

 

 

X

Checking control units (random

check)

Check circuits, control signals;

adjust them if necessary

 

 

X

Comment:

 

 

 

 

 

 

Commissioning report/Maintenance report

 

 

Decentralised ventilation units SCHOOLAIR-S-HV

49

Summary of Contents for SCHOOLAIR-S-HV

Page 1: ...lised ventilation units SCHOOLAIR S HV Installation and operating manual Read the instructions prior to performing any task Freestanding supply and extract air unit with control FSL CONTROL III option...

Page 2: ...H 2022 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Phone 49 0 2845 2020 Fax 49 0 2845 202265 E mail trox de troxgroup com Internet http www troxtechnik com 11 2022 Decentralised venti...

Page 3: ...ing electrical connections 21 6 4 1 Connecting the supply voltage 23 6 4 2 Connection of the control panel 23 6 4 3 Connection of room temperature sensor 25 6 4 4 Connection of external inputs and out...

Page 4: ...ations in this manual are mainly for information and may differ from the actual design Other applicable documentation Installation and configuration manual FSL CON TROL III for units with FSL CONTROL...

Page 5: ...g LEDs Display Screen elements e g buttons or menus 1 3 TROX Technical Service To ensure that your request is processed as quickly as possible please keep the following information ready Product name...

Page 6: ...ve corrosive combustible or hazardous to health Operation in rooms where the humidity is perma nently high 90 Operation outdoors Use for enforced ventilation Operation without air filters 2 2 Safety s...

Page 7: ...ual and unless the system owner has specifically agreed to them Instruction is provided by the HVAC contractor when the system is handed over Facility managers are responsible for cleaning the unit fo...

Page 8: ...ctive equipment Safety shoes Safety shoes protect the feet against crushing falling parts and from slipping on slippery ground Safety Qualified staff Personal protective equipment Decentralised ventil...

Page 9: ...equency 50 60 Hz Rating 3640 VA Power consumption nominal volume flow rate 160 W Protection level IP 21 Width 1200 mm Height 2300 mm Depth 600 mm Volume flow rate 300 500 800 m h boost 1050 m h Nomina...

Page 10: ...at the cable penetration for the supply voltage Fig 1 Rating plate example Device type Year of manufacture Commission no Serial number Supply voltage Max power consumption Protection level Max water t...

Page 11: ...spection access door top 9 Inspection access door bottom 10 Extract air filter ISO coarse 90 11 Rotary heat exchanger inside 12 Matching rear frame bottom 13 Feet 14 Casing mounting base 15 Supply air...

Page 12: ...heat recovery 6 Fan supply air and extract air 7 Electric air heater 8 Supply air temperature sensor 9 Extract air filter ISO coarse 90 10 CO2 sensor optional SEH Single room exhaust air SET Single r...

Page 13: ...extract air filter then flows through the heat recovery unit the extract air fan and the motorised shut off damper before it is dis charged to the outside as exhaust air The supply air is discharged...

Page 14: ...nstallation site 6 Installation on page 16 In the process the serial number of the devices must be observed Chapter 3 2 Rating plate on page 10 Only join components with the same serial number Accesso...

Page 15: ...rom dust and contamination Do not store the product below 25 C or above 55 C 5 6 Handling packaging materials Properly dispose of packaging material ENVIRONMENT Environmental damage due to improper di...

Page 16: ...be performed by others fixing connection and sealing material to be provided by others Install the unit only on structural elements that can carry the load of the unit Use only certified fixing system...

Page 17: ...by loosening the screws Fig 8 2 Remove the inspection access door Fig 9 1 and store it for later assembly keep the spacer plates Fig 8 3 and the slide disc Fig 8 4 Fig 11 Dismantling the cover grille...

Page 18: ...8 and 9 are not required for assembly which can reduce the weight of the top of the device by approx 25 kg Fig 13 Cover grille with sound attenuator on the supply air fan 7 Loosen the four screws Fig...

Page 19: ...the device on the back or on the side parts observe the lifting force Then lift the top part onto the mounting base with at least 2 people While doing this one hand on each side of the vacuum cups and...

Page 20: ...device 12 Reassemble the dismantled components on the top of the device by carrying out steps 3 to 10 in reverse order Do not refit the matching rear frame to the top of the device step 2 Fig 18 Posi...

Page 21: ...tching rear frame in the middle with the screw Fig 21 4 6 3 Connecting the ductwork The connection for outdoor air and exhaust air is made via two spigots 250 mm Chapter 4 1 Ventilation unit overview...

Page 22: ...TROX follow the instructions of the controls provider Personnel Skilled qualified electrician DANGER Danger of electric shock Do not touch any live com ponents Electrical equipment carries a dangerous...

Page 23: ...aught could occur in the conduit and affect the measurement results Schneider digital GND 6 24VDC 5 B 13 A 14 GS 15 X2 RS 485 N L PE Output Input N L RD BK 4 SH 3 GS 2 B 1 A Slave SH B GS A 2 2 2 3 1...

Page 24: ...2515 2 LiYCY 5 x 0 5 mm shielded by others Schneider without selector switch X9 1 2 3 4 5 21 LED RET 16 LED 5VDC 14 SET PT 13 SNSR BUTTON SETPT RT 12 SNSR BUTTON 11 22 1 2 Fig 28 Wiring of control pan...

Page 25: ...s Thermokon without selector switch without set point value adjuster Gira E2 X9 1 2 3 4 5 5 4 3 2 1 9 1 2 11 12 10 Fig 31 Wiring of Thermokon control panel to terminal X9 1 Control panel without selec...

Page 26: ...ff Automatic 6 PIR sensor Valid oper ating mode Occupied 1 cable break safety device External switch outputs X5 7 6 5 4 3 2 1 X6 GND GND GND GND GND GND 1 Fig 34 Wiring example B alarm 1 Connecting ca...

Page 27: ...S 2 B 1 A R 120 Fig 35 FSL CONTROL III Communication with 2 devices Master Slave Slave X2 RS 485 4 SH 3 GS 2 B 1 A R 120 X1 RS 485 4 SH 3 GS 2 B 1 A R 120 X1 RS 485 4 SH 3 GS 2 B 1 A Fig 36 FSL CONTRO...

Page 28: ...e devices can also be connected to the building automation machine control device if the wiring is structured i e Modbus TCP or BACnet IP BAS MCD to master device with Modbus TCP BACnet IP X7 RJ 45 Fi...

Page 29: ...nnection of BAS MCD to slave device with Modbus TCP 1 Network cable at least Cat 5e with connector RJ45 by others 2 Interface X7 in terminal box Installation Making electrical connections Communicatio...

Page 30: ...master controller in the factory Fig 41 FSL CONTROL III network configuration example Modbus RTU BACnet MS TP If the master controller is integrated with a BAS MCD by others it acts as a slave within...

Page 31: ...controls from TROX follow the instructions of the controls provider 7 3 X TAIRMINAL TROX X TAIRMINAL is a project specific software for visualisation operation and monitoring of ventilation systems on...

Page 32: ...lave device the same information is displayed on the master device and the slave device If the slave device is connected to the master the supply air temperature and the valve positions are displayed...

Page 33: ...rame and select the respective data point The display takes place as a diagram or as a csv file export Fig 47 Trending j Definition of the time period k Selection of the data points l Configuration of...

Page 34: ...RF04 PSTD NTC20k 5k FS5 gn 5V SA part number A00000082515 Fan stage selector Push button LED Setpoint value adjuster Fig 50 Control panel without selector switch for sur face mounting type Schneider S...

Page 35: ...part number A00000079779 Push button LED Setpoint value adjuster Fig 54 Control panel without selector switch for flush mounting suitable for Berker Q 3 switch range type WRF07 PTD NTC20k BType6 5k gn...

Page 36: ...erating mode Off Actual values Display of the entire unit status various settings and numerous measured values Messages Display of the alarm messages Room temperature Displays the actual room temperat...

Page 37: ...roller Press or briefly to switch between the fan stages Manual ventilation at the lowest speed fan stage Manual ventilation control at a medium level Manual ventilation at the highest speed fan stage...

Page 38: ...tion Occupied V is activated the unit ventilates exclusively with outside air fresh air Unoccupied The Unoccupied mode is used for unoccupied rooms Fresh air Occupied V fresh air is selected if the ro...

Page 39: ...ating mode RTC BAS MCD Unoccupied LED off Overtime LED on Boost Manual function for the quick ventilation of the room Switch on Press the Occupancy button 2 5 seconds Switch off Press the Occupancy bu...

Page 40: ...Operation Control panel Analogue control panel settings Decentralised ventilation units SCHOOLAIR S HV 40...

Page 41: ...units have to be cleaned Cleaning Cleaning intervals to VDI 6022 Clean all surfaces with a damp not wet cloth Use only common household cleaners do not use any caustic scouring or otherwise aggressive...

Page 42: ...a year or if it does no longer meet the technical or hygiene requirements replace it When you insert a new filter make sure that the labelling at the front of the filter remains visible Observe the d...

Page 43: ...lf cleaning not suffice you may clean the heat recovery unit with compressed air intervals depend on the degree of contamination In the event of heavy contamination or a defect the rotary heat recover...

Page 44: ...mponents to prevent them from falling or toppling When in doubt contact the manufacturer 10 1 2 Disassembly Before you start disassembly Switch off the unit and secure it against being switched on acc...

Page 45: ...11 Lists of replacement parts 11 1 Replacement parts list 20 Fig 59 SA S HV replacement parts Lists of replacement parts Replacement parts list Decentralised ventilation units SCHOOLAIR S HV 45...

Page 46: ...lt A00000093203 8a Drive belt of rotor A00000094965 8b Actuator with drive wheel A00000081838 9 Actuator for exhaust air damper M466EQ6 10 Controller FSL CONTROL III A00000075513 11 Power supply unit...

Page 47: ...ery unit Cleaning 43 Hygiene inspection 41 I Incorrect use 6 L Lists of replacement parts 45 M Maintenance 41 O Operation 34 Outdoor air filter Checking 41 Replacing 41 P Packages Transport 14 Packagi...

Page 48: ...Appendix Appendix Decentralised ventilation units SCHOOLAIR S HV 48...

Page 49: ...n case of a power failure X Checking filters after any pres sure drop based on hygiene con ditions based on operating time random checks Replace the filter medium clean the filter chamber check seals...

Page 50: ...Next maintenance scheduled for Signature Technician Company Stamp Commissioning report Maintenance report Decentralised ventilation units SCHOOLAIR S HV 50...

Page 51: ...body measurements Part 2 Principles for determining the dimensions required for access openings EN 547 3 1996 A1 2008 Safety of machinery Human body measurements Part 3 Anthropometric data EN 1005 3 2...

Page 52: ...C Product information according to ErP directive C 1 Product information SCHOOLAIR S HV Product information according to ErP direct Decentralised ventilation units SCHOOLAIR S HV 52...

Page 53: ...Zur Erstellung der vorliegenden Konformit tserkl rung wurde jeweils ein Muster der oben genannten Serie im Werk gepr ft sowie die verschiedenen Datenbl tter technische Dokumentationen und Pr fberichte...

Page 54: ...Decentralised ventilation units SCHOOLAIR S HV 54...

Page 55: ...Decentralised ventilation units SCHOOLAIR S HV 55...

Page 56: ...TROX GmbH 2022 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Phone 49 0 2845 2020 Fax 49 0 2845 202265 E mail trox de troxgroup com http www troxtechnik com...

Reviews: