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10148-4

 

INSPECTION

•  Do not use or permit use of any equipment that is damaged or has worn or broken parts. For all TROJAN equipment use    
 

only replacement parts supplied by TROJAN. 

•  Always make sure that all nuts and bolts are tightened prior to each use.
•  Cables and belts pose an extreme danger if used when frayed. Always replace any cable at first sign of wear.
•  Routinely inspect all accessory clips that join attachments to the cables and replace at the first sign of wear.
•  Maintain labels and nameplates – do not remove labels for any reason. They contain important information. 
•  Equipment maintenance – preventative maintenance is the key to smooth operating equipment. Please ensure that you 
 

follow our maintenance tips to ensure the continued correct function of your TROJAN equipment.

•  Before any use, examine all accessories approved for use with the TROJAN equipment for damage or wear.
•  Should your Trojan equipment appear damaged or worn, do not attempt to use or repair the equipment yourself. 
 

Please contact our service department on 0861 876526 (0861 Trojan) to arrange a repair.

 OPERATING WARNINGS

•  It is the purchaser’s responsibility to instruct all users as to the proper operating procedures of all TROJAN equipment.
•  Keep children away from all moving parts and away from all strength equipment. Parents must provide close supervision of   
 

children if the equipment is used in the presence of children.

•  Do not wear loose fitting clothing or jewellery when using the equipment. It is also recommended that users tie up long hair  
 

to avoid contact with moving parts.

•  Ensure that anyone not using the equipment stays clear of the user, accessories and moving parts while the machine is in    
 

operation.

 SELECTORIZED WEIGHT STACKS

•  Use only weight selector pins supplied by TROJAN. Should you loose or damage your pin, contact our service department to 
 

arrange delivery of a new pin.

•  Ensure that weight selector pins are fully inserted as partial insertion can cause weights to fall unexpectedly.
•  Never pin the weight stack in an elevated position.
•  Never remove a selector pin if any weights are suspended.
•  Never attempt to release jammed weights or pins that are suspended.

 USER WEIGHT LIMITATIONS

•  This TROJAN POWER RACK 400 may not be used by persons weighing more than 110kg.
•  The cage of the Trojan Power Rack cannot be loaded with more than 60kg.

SAVE THIS INSTRUCTION MANUAL FOR FUTURE USE AND REFERENCE

If any of these instructions or warnings are unclear please contact Trojan Customer Services on 

0861 876526 (0861 Trojan),

 within 

the Republic of South Africa or visit

 www.trojanhealth.co.za.

1. SAFETY INSTRUCTIONS

Summary of Contents for POWER RACK 400

Page 1: ...61 876526 0861 TROJAN WARRANTY TROJAN MY SPACE MY TIME CAUTION READ ALL PRECAUTIONS AND INSTRUCTIONS IN THIS MANUAL BEFORE USING THIS EQUIPMENT KEEP THIS MANUAL FOR FUTURE REFERENCE P O W E R R A CK 4...

Page 2: ...18 6 ASSEMBLY STEPS BENCH 20 7 FITNESSTIPS ANDTECHNIQUES 22 8 CONDITIONING GUIDELINES 23 9 WARM UP AND COOL DOWN 24 10 EXERCISE PROGRAM 25 11 FREQUENTLY ASKED QUESTIONS 27 12 PARTS LIST CAGE 28 13 EXP...

Page 3: ...om all equipment Parents or other supervising adults must provide close supervision of children if the equipment is used in the presence of children INSTALLATION TROJAN recommends that all equipment B...

Page 4: ...OJAN equipment Keep children away from all moving parts and away from all strength equipment Parents must provide close supervision of children if the equipment is used in the presence of children Do...

Page 5: ...ou feel better look better and enjoy life to its fullest Yes it is a proven fact that a regular exercise program can improve your physical and mental health Too often our busy lifestyles limit our tim...

Page 6: ...10148 6 3 HARDWARE LIST CAGE...

Page 7: ...10148 7 3 HARDWARE LIST CAGE...

Page 8: ...10148 8 3 HARDWARE LIST CAGE...

Page 9: ...d four 3 8 Locknuts 67 STEP 2 Attach the two Support Frames 4 to Right BaseTube 10 and Left BaseTube 11 using four 3 8 x 3 Hex Bolts 60 eight 3 8 Washers 64 and four 3 8 Locknuts 67 Attach the RightVe...

Page 10: ...ect Frame 20 using two 3 8 x 3 1 8 Hex Bolts 61 four 3 8 Washers 64 and two 3 8 Locknuts 67 STEP4 Attach the Back Beam 6 to the Back BaseTube 2 using two 3 8 x 3 4 Hex Bolts 54 and two 3 8 Washers 64...

Page 11: ...Frame 14 using six 3 8 x 2 3 4 Screws 62 six 3 8 Washers 64 and six 3 8 Locknuts 67 STEP 6 Attach theTop Cross Frame 1 to the Back Beam 6 Upright Frame 5 and U ConnectTube 9 using two 3 8 x 2 3 4 Hex...

Page 12: ...66 one 5 8 Locknut 69 and one Plastic Dome Cap 33 Attach the Left Butterfly Arm 8 to the Butterfly Extension 3 using one 5 8 Washer 66 one 5 8 Locknut 69 and one Plastic Dome Cap 33 Attach two Single...

Page 13: ...s 64 two Bushings 36 and one 3 8 Locknut 67 Install Pulley D into the bracket of theTop Cross Frame 1 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Attach the end of the Uppe...

Page 14: ...Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley B into the Single Pulley Bracket 26 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley C into...

Page 15: ...Locknut 67 Install Pulley C between the two pieces of the Adjust Pulley Bracket 27 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley D into the slot of the Uprigh...

Page 16: ...ons 48 onto the Butterfly Arms 7 8 using four M8 x 55 Hex Bolts 63 and four M8 Washers 65 Attach the Backrest Cushion 49 onto the Upright Frame 5 using two M8 x 63 Hex Bolts 53 and two M8 Washers 65 1...

Page 17: ...Place the Long Barbell Frames 17 18 onto theVertical Frames 13 14 at the same height Place the Barbell Rod 19 onto the Barbell Frame and install two Spring Clips 35 to the Barbell Rod 19 10148 17 4 A...

Page 18: ...10148 18 5 HARDWARE LIST BENCH...

Page 19: ...10148 19 5 HARDWARE LIST BENCH...

Page 20: ...Washers 29 and one 3 8 Locknut 31 STEP 2 Attach the Leg Extension Frame 4 to the Main Frame 1 using one 3 8 x 3 Hex Bolt 23 two 3 8 Washers 29 and one 3 8 Locknut 31 Attach one end of the Backrest Adj...

Page 21: ...am Rolls 12 onto each Foam Rod 10 STEP 4 Attach the Seat Cushion 8 onto the Main Frame 1 using four M8 x 16 Hex Bolts 27 and four M8 Washers 30 Attach the Backrest Cushion 9 onto the Backrest Adjust T...

Page 22: ...aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store weight training is an essential part of the exercise routine process Weight training helps tone build a...

Page 23: ...feet from walls and furniture EXERCISE INTENSITY To maximize the benefits of exercising it is important to exercise with the proper intensity The proper intensity level can be found by using your hea...

Page 24: ...Allow your back and shoulders to relax as you reach down toward your toes as far as possible Hold for 15 counts then relax Repeat 3 times Stretches Hamstrings back of knees and back 2 Hamstring Stret...

Page 25: ...r and the palms facing in towards the body Underhand Grip The bar is gripped with the hands reaching under the bar and the palms facing away from the body Breathing Breathing at the correct time is an...

Page 26: ...someone to help you if you get into any difficulty on an exercise specifically when bench pressing shoulder pressing or squatting As you start using heavier weights it is advised that you train with s...

Page 27: ...bushes and movable parts Q3 My weight stack is not moving freely 1 Apply a light coating of grease to the guide tubes as this will help reduce any unnecessary friction Q4 Is it possible to secure my g...

Page 28: ...ain Hook 5 31 Handle Tube 4 32 Pulley 11 33 Plastic Dome Cap 2 34 Round Rubber Bumper 1 35 Spring Clip 4 ITEM DESCRIPTION Q TY 36 Bushing 8 37 44 Square End Plug 5 38 50 Square End Plug 5 39 Taper End...

Page 29: ...10148 29 13 EXPLODED DRAWING CAGE...

Page 30: ...Rod 1 11 Short Foam Rod 2 12 Foam Rod 6 13 25 x 25 Square End Plug 4 14 50 x 50 Square End Plug 1 15 25 Round End Plug 7 16 45 Round End Plug 2 NO DESCRIPTION QTY 17 25 Round End Cap 1 18 50 x 50 Squ...

Page 31: ...oss or damage direct indirect or consequential arising out of the use of or inability to use this product and whether or not occasioned by the manufacturer s negligence or any act or omission on its p...

Page 32: ...uct to the store nearest to you Our service operator will advise you of your repair procedure 2 Cost of Repairs 2 1 Under warranty Any items still under warranty will be repaired free of charge as lon...

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