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1. SAFETY INSTRUCTIONS

 It is the sole responsibility of the purchaser of TROJAN products to read the owner’s manual, warning labels and instruct all 
individuals, on proper usage of the equipment. Understanding each and every warning to the fullest is important. If any of these 
instructions or warnings are unclear, please contact Trojan Customer Services on 0861 876526 (0861 Trojan), within the Republic of 
South Africa. 

The equipment is only intended for HOME USE and is NOT INTENDED FOR COMMERCIAL, INSTITUTIONAL AND/OR 
STUDIO FACILITIES USE.

Contact TROJAN with any questions regarding this classification. It is recommended that all users of TROJAN be informed of the 
following information prior to use.

 HEALTH WARNING

•  Before starting any exercise or conditioning program you should consult with your personal physician to see if you require a  
 

complete physical exam. This is especially important if you are over the age of 35 or have never exercised, are pregnant or suffer  

 

from any illness. 

•  If at any time during exercise you feel faint, dizzy or experience pain, stop exercising immediately and consult your physician.
•   To avoid muscular pain and strain, begin each workout by stretching and warming up and end each session by cooling down and  
 

stretching.

 ACCESS CONTROL

TROJAN recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be located 
in an access controlled area. Control is the responsibility of the owner. Keep children away from all equipment. Parents or other 
supervising adults must provide close supervision of children, if the equipment is used in the presence of children.

 INSTALLATION

TROJAN recommends that all equipment:
•  Be secured to or set up on a solid, level surface to stabilize and eliminate rocking or tipping over during training.
•  Be set up inside your home away from moisture and dust (the equipment is not designed for outdoor use).
•  Be set up with sufficient ventilation to ensure proper operation.
•  Be set up with sufficient space around the equipment so that all exercises can be completed safely. It is recommended that there  
 

should be at least 1m of space around the equipment where access is required to exercise. For treadmills it is recommended  

 

that you have 2m of space behind the running deck.

•  Be installed by our team of installers.

 PROPER USAGE

•  Do not use the equipment in any way other than as designed or intended by the manufacturer. It is imperative that  

 

 

TROJAN equipment is used properly to avoid injury.

•  Injuries may result from exercising improperly or excessively.  
•  Your TROJAN equipment should only be used by one person at a time.
•  Be careful to maintain your balance while using, mounting, dismounting, folding, unfolding or assembling your TROJAN  

 

 

equipment to avoid injury.

•  Do not attempt to adjust any seats / pads / pulleys etc. while you are on your TROJAN equipment.
•  Servicing other than the procedures in this manual should be performed by an authorized service representative only.
•  Gym and Benches - When adjusting any seat, knee hold down pad, range of motion limiter, foothold pad, pulley or   

 

 

any other type of adjuster, make certain the adjusting pin is fully engaged in the hole to avoid injury.

   

Summary of Contents for POWER RACK 400

Page 1: ...61 876526 0861 TROJAN WARRANTY TROJAN MY SPACE MY TIME CAUTION READ ALL PRECAUTIONS AND INSTRUCTIONS IN THIS MANUAL BEFORE USING THIS EQUIPMENT KEEP THIS MANUAL FOR FUTURE REFERENCE P O W E R R A CK 4...

Page 2: ...18 6 ASSEMBLY STEPS BENCH 20 7 FITNESSTIPS ANDTECHNIQUES 22 8 CONDITIONING GUIDELINES 23 9 WARM UP AND COOL DOWN 24 10 EXERCISE PROGRAM 25 11 FREQUENTLY ASKED QUESTIONS 27 12 PARTS LIST CAGE 28 13 EXP...

Page 3: ...om all equipment Parents or other supervising adults must provide close supervision of children if the equipment is used in the presence of children INSTALLATION TROJAN recommends that all equipment B...

Page 4: ...OJAN equipment Keep children away from all moving parts and away from all strength equipment Parents must provide close supervision of children if the equipment is used in the presence of children Do...

Page 5: ...ou feel better look better and enjoy life to its fullest Yes it is a proven fact that a regular exercise program can improve your physical and mental health Too often our busy lifestyles limit our tim...

Page 6: ...10148 6 3 HARDWARE LIST CAGE...

Page 7: ...10148 7 3 HARDWARE LIST CAGE...

Page 8: ...10148 8 3 HARDWARE LIST CAGE...

Page 9: ...d four 3 8 Locknuts 67 STEP 2 Attach the two Support Frames 4 to Right BaseTube 10 and Left BaseTube 11 using four 3 8 x 3 Hex Bolts 60 eight 3 8 Washers 64 and four 3 8 Locknuts 67 Attach the RightVe...

Page 10: ...ect Frame 20 using two 3 8 x 3 1 8 Hex Bolts 61 four 3 8 Washers 64 and two 3 8 Locknuts 67 STEP4 Attach the Back Beam 6 to the Back BaseTube 2 using two 3 8 x 3 4 Hex Bolts 54 and two 3 8 Washers 64...

Page 11: ...Frame 14 using six 3 8 x 2 3 4 Screws 62 six 3 8 Washers 64 and six 3 8 Locknuts 67 STEP 6 Attach theTop Cross Frame 1 to the Back Beam 6 Upright Frame 5 and U ConnectTube 9 using two 3 8 x 2 3 4 Hex...

Page 12: ...66 one 5 8 Locknut 69 and one Plastic Dome Cap 33 Attach the Left Butterfly Arm 8 to the Butterfly Extension 3 using one 5 8 Washer 66 one 5 8 Locknut 69 and one Plastic Dome Cap 33 Attach two Single...

Page 13: ...s 64 two Bushings 36 and one 3 8 Locknut 67 Install Pulley D into the bracket of theTop Cross Frame 1 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Attach the end of the Uppe...

Page 14: ...Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley B into the Single Pulley Bracket 26 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley C into...

Page 15: ...Locknut 67 Install Pulley C between the two pieces of the Adjust Pulley Bracket 27 using one 3 8 x 2 Hex Bolt 56 two 3 8 Washers 64 and one 3 8 Locknut 67 Install Pulley D into the slot of the Uprigh...

Page 16: ...ons 48 onto the Butterfly Arms 7 8 using four M8 x 55 Hex Bolts 63 and four M8 Washers 65 Attach the Backrest Cushion 49 onto the Upright Frame 5 using two M8 x 63 Hex Bolts 53 and two M8 Washers 65 1...

Page 17: ...Place the Long Barbell Frames 17 18 onto theVertical Frames 13 14 at the same height Place the Barbell Rod 19 onto the Barbell Frame and install two Spring Clips 35 to the Barbell Rod 19 10148 17 4 A...

Page 18: ...10148 18 5 HARDWARE LIST BENCH...

Page 19: ...10148 19 5 HARDWARE LIST BENCH...

Page 20: ...Washers 29 and one 3 8 Locknut 31 STEP 2 Attach the Leg Extension Frame 4 to the Main Frame 1 using one 3 8 x 3 Hex Bolt 23 two 3 8 Washers 29 and one 3 8 Locknut 31 Attach one end of the Backrest Adj...

Page 21: ...am Rolls 12 onto each Foam Rod 10 STEP 4 Attach the Seat Cushion 8 onto the Main Frame 1 using four M8 x 16 Hex Bolts 27 and four M8 Washers 30 Attach the Backrest Cushion 9 onto the Backrest Adjust T...

Page 22: ...aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store weight training is an essential part of the exercise routine process Weight training helps tone build a...

Page 23: ...feet from walls and furniture EXERCISE INTENSITY To maximize the benefits of exercising it is important to exercise with the proper intensity The proper intensity level can be found by using your hea...

Page 24: ...Allow your back and shoulders to relax as you reach down toward your toes as far as possible Hold for 15 counts then relax Repeat 3 times Stretches Hamstrings back of knees and back 2 Hamstring Stret...

Page 25: ...r and the palms facing in towards the body Underhand Grip The bar is gripped with the hands reaching under the bar and the palms facing away from the body Breathing Breathing at the correct time is an...

Page 26: ...someone to help you if you get into any difficulty on an exercise specifically when bench pressing shoulder pressing or squatting As you start using heavier weights it is advised that you train with s...

Page 27: ...bushes and movable parts Q3 My weight stack is not moving freely 1 Apply a light coating of grease to the guide tubes as this will help reduce any unnecessary friction Q4 Is it possible to secure my g...

Page 28: ...ain Hook 5 31 Handle Tube 4 32 Pulley 11 33 Plastic Dome Cap 2 34 Round Rubber Bumper 1 35 Spring Clip 4 ITEM DESCRIPTION Q TY 36 Bushing 8 37 44 Square End Plug 5 38 50 Square End Plug 5 39 Taper End...

Page 29: ...10148 29 13 EXPLODED DRAWING CAGE...

Page 30: ...Rod 1 11 Short Foam Rod 2 12 Foam Rod 6 13 25 x 25 Square End Plug 4 14 50 x 50 Square End Plug 1 15 25 Round End Plug 7 16 45 Round End Plug 2 NO DESCRIPTION QTY 17 25 Round End Cap 1 18 50 x 50 Squ...

Page 31: ...oss or damage direct indirect or consequential arising out of the use of or inability to use this product and whether or not occasioned by the manufacturer s negligence or any act or omission on its p...

Page 32: ...uct to the store nearest to you Our service operator will advise you of your repair procedure 2 Cost of Repairs 2 1 Under warranty Any items still under warranty will be repaired free of charge as lon...

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