Trinity Highway INGAL SS180 M, Assembly Manual

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trinityhighway.com 2 Revision A November 2019
Table of Contents
Customer Service Contacts......................................................................................................... 3
Important Introductory Notes ...................................................................................................... 3
System Overview........................................................................................................................ 4
Safety Symbols........................................................................................................................... 4
Safety Rules for Assembly ......................................................................................................... 4
Limitations and Warnings ...........................................................................................................
..
5
Know Your SS180
®
M System ................................................................................................... 6
Assembly ...................................................................................................................................11
Recommended Tools ..........................................................................................................11
Preparation ..........................................................................................................................12
Operation Instructions .............................................................................................................. 20
Folding and Unfolding the System....................................................................................... 20
Maintenance .............................................................................................................................. 21
Routine Maintenance........................................................................................................... 21
Detaching and Attaching the System ..................................................................................22
Lubrication ...........................................................................................................................24
Technical Specifications ...................................................................................................... 25
Repair Instructions.....................................................................................................................26
Post Impact..........................................................................................................................26
Troubleshooting Guide ..............................................................................................................28
Hydraulic Fluid .....................................................................................................................29
Hydraulic System Check .....................................................................................................30
Pressure Relief Valve .......................................................................................................... 32
Counterbalance Valve .........................................................................................................33
Hydraulic Cylinder ...............................................................................................................34
Hydraulic System Priming ...................................................................................................35
Reservoir .............................................................................................................................35
Electrical Problems ..............................................................................................................36
Troubleshooting Decision Trees and System Drawings............................................................ . 38
SS180
®
M ............................................................................................................................40
Support Frame Assembly ....................................................................................................41
Cartridge A ..........................................................................................................................44
Cartridge B ..........................................................................................................................45
Miscellaneous Part Assembly.............................................................................................. 46
Impact Face Assembly ........................................................................................................47
Hydraulic Control Assembly ................................................................................................48
Hydraulic Cylinder Assembly ...............................................................................................51
Pump Assembly...................................................................................................................52
Electrical Box, Hydraulic ......................................................................................................53
LED Lighting Assembly .......................................................................................................57
Underride Assembly ............................................................................................................60
Attachment Assembly ..........................................................................................................61