Trinity Highway INGAL SS180 M Assembly Manual Download Page 1 | Manualshive

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PN 626198

Revision

B March 2020

SS180 M

Product Description Assembly Manual

TRINITY

HIGHWAY

Ahead of the Curve

®

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Summary of Contents for INGAL SS180 M

Page 1: ...PN 626198 Revision B March 2020 SS180 SS180 M Product Description Assembly Manual TRINITY HIGHWAY Ahead of the Curve...

Page 2: ...mbly specified by the appropriate highway authority In the event the specified system assembly maintenance or repair would require a deviation from standard assembly parameters contact a Trinity Highw...

Page 3: ...ation 24 Technical Specifications 25 Repair Instructions 26 Post Impact 26 Troubleshooting Guide 28 Hydraulic Fluid 29 Hydraulic System Check 30 Pressure Relief Valve 32 Counterbalance Valve 33 Hydrau...

Page 4: ...are for standard assemblies only as specified by the applicable highway authority In the event your system assembly requires or involves deviation from standard parameters or during the assembly proc...

Page 5: ...repairing the SS180 M Failure to follow this warning can result in serious injury or death to the worker and or bystanders Important Please keep up to date instructions for later use and reference by...

Page 6: ...her or not the products were assembled in consultation with Trinity Highway or by third parties The SS180 M is intended to be assembled delineated and maintained within specific state and federal guid...

Page 7: ...ng the TMA care shall be taken to stay clear of all moving parts TYPE B CARTRIDGE TYPE A CARTRIDGE SOCKET HITCH UNDERRIDE SUPPORT STRUCTURE Figure 1 STAND HERE FOR CONTROLS ON RIGHT SIDE OF TRUCK CONT...

Page 8: ...ition Figure 3 12 1 305 mm 25 mm 2 Jacks shall be used to support the SS180 M when it is detached from the truck The Jacks must be stored while the TMA is attached to the truck Important The SS180 M m...

Page 9: ...prior to operating the system The operator should never stand under the TMA while it is being raised or lowered 5 Folding the TMA provides the best maneuverability and driving characteristics The TMA...

Page 10: ...120 11 340 kg The TMA shall not be used for any other purpose 11 Regular maintenance of the TMA is critical for proper operation Refer to the maintenance section of this manual for additional informa...

Page 11: ...t traffic is approaching of a work zone SHADOW VEHICLE A truck on which a TMA is mounted which is following behind a moving operation such as striping spraying etc THE USE OF A TMA ON THE BACK OF A TR...

Page 12: ...ns regarding the suitability contact the Customer Service Department for input as to your specific application Shipping list Check the shipping list against the actual parts Recommended Tools Welding...

Page 13: ...n not to exceed the manufacturer s published maximum axle loads To ensure that the driving characteristics of the vehicle are maintained the manufacturer s recommended center of gravity zone shall be...

Page 14: ...03 mm flat bar across the Socket Receiver and Spacer at the rear most location p 47 The top of the Socket Receiver shall be 711mm 25 mm from the level ground for proper system height p 14 Figure 10 Im...

Page 15: ...how to install the Underride Socket Receivers without welding to the vehicle chassis Installation of the Underride Socket Receivers may vary on each vehicle due to chassis suspension and body variati...

Page 16: ...TRUCK FRAME SPACER TUBES FLUSH WITH FRAME END UNDERRIDE SOCKET RECEIVER UNDERRIDE SOCKET RECEIVER WITH SPACERS WITHOUT SPACERS Figure 10 Socket Hitch Left Side Shown 4 Socket Hitch Assembly Insert the...

Page 17: ...HEX NUT 1 LOCK WASHER 1 FLAT WASHER 12GA SHIM Figure 12 1 4 SHIMS TWO PER SIDE RECOMMENDED AT INITIAL SETUP LEVEL THE TMA BY ADJUSTING THE NUMBER OF SHIMS 1 FLAT WASHER 1X3 1 2 HEX BOLT 6 Attach the...

Page 18: ...ge The SS180 M is available in 12 and 24 volt versions Be sure the system and truck are compatible Use standard safety practices when attaching the battery cables Attach positive terminal first when c...

Page 19: ...n Instructions p 19 Folding and Unfolding the System To ensure all electrical and hydraulic lines will not be damaged use the switch at the rear of the truck to fold and unfold the system twice Cyclin...

Page 20: ...is in service 11 Verify the Position of the Hydraulic Electrical Lines Check the location of all the hydraulic and electrical lines to be sure they will not be damaged while folding and unfolding the...

Page 21: ...tem when it is being folded or unfolded When operating from the cab always be aware of objects behind and above the SS180 M Folding and unfolding the system The Rocker Switch operates by pushing and h...

Page 22: ...hing the Cartridges to the support structure Monthly 3 Lights Replace non working lights As Required 4 Lubrication Lubricate as described in the Lubrication Section Maintenance Section III 5 Hydraulic...

Page 23: ...negative cables from the pump Unplug the Cab Switch Box at the mating connector on the TMA E Remove the Socket Hitches from the Underride Socket Receivers by removing both 1 x 6 3 4 hitch pins and ret...

Page 24: ...be necessary to adjust Jacks or temporarily uncouple the Socket Hitches from the TMA Ensure the retainer pins are inserted correctly and cannot fall out C Plug in the light harness and connect the pos...

Page 25: ...is full when the fluid level is filled to the location indicated below when the system is unfolded Use only Dexron III ATF Hydraulic fluid RESERVOIR CAP FILL RESERVOIR TO THIS LOCATION WHEN THE SYSTEM...

Page 26: ...ents 742 Jacks 32 Total 922 2 Dimensions Figure 25 Figure 26 14 7 4 46 m 3 Replacement Parts Figure 27 Refer to the drawing package for replacement part numbers and descriptions Contact customer servi...

Page 27: ...d under the head of the cap screws on all fasteners interior to the arm attachment of the FWD section and attachment of the mid frame in the REAR section All outer fasteners are tightened to 120 130 f...

Page 28: ...cal lines to make sure they will not be damaged during the folding and unfolding of the system 7 Check System Lights for Proper Operation Verify that all the turn stop tail lights are working properly...

Page 29: ...alligator clip grounded the light glows when the probe comes into contact with a hot electrical component 3 Continuity Light A continuity light is like a test light but contains its own battery It is...

Page 30: ...r use For all of these reasons automatic transmission uid ATF Dexron TM III has been found to be the best readily available uid for the job in most climate conditions 2 Selecting Fluids for Applicatio...

Page 31: ...ing note of correct wire locations for reassembly 2 Rough or Erratic Performance Insufficient or no oil in system pump losing prime Fill system check for leaks Ground fault Check for loose wire leads...

Page 32: ...ts Low voltage at pump Check battery and wiring Incorrect low volume or dirty oil Add or change oil as necessary Excessive internal leakage pump Replace the pump contact Trinity Highway Restriction in...

Page 33: ...rrect operating pressure at the factory A Symptoms of incorrect pressure relief adjustment 1 Relief pressure too high a Battery current draw is excessive b Motor RPM is slow 2 Relief pressure too low...

Page 34: ...eck 2 Repairing Counterbalance Valve A Symptoms If the TMA exhibits a slow drifting of the folding bay when the pump is not running one of the following may be true 1 The counterbalance valve has beco...

Page 35: ...ink Pivot and the Push Link Pivot where they are bolted to the Weldment Front Intermediate Frame and the Weldment Rear Intermediate Frame respectively D At the top end of the cylinder rod loosen the s...

Page 36: ...stem Add oil at the filler port any time that the pump begins to cavitate E Jog the system a few times by depressing FOLD or UNFOLD depending on the current position of the TMA 2 Check for These Probl...

Page 37: ...to low voltage are 1 Motor won t run because solenoid won t shift 2 Motor running at reduced speed B Minimum voltage requirements 1 Between the motor stud and ground 9 0 volts at maximum load C Causes...

Page 38: ...ht to test the switch p 37 3 Use a circuit test light to test the switch p 37 B Motor solenoid switches The solenoid switches found on the hydraulic pump are four post style solenoid They shall be con...

Page 39: ...Troubleshooting Decision Trees and System Drawings trinityhighway com 37 Revision A November 2019...

Page 40: ...trinityhighway com 38 Revision A November 2019...

Page 41: ...trinityhighway com 39 Revision A November 2019...

Page 42: ...SS180 M trinityhighway com 40 Revision A November 2019...

Page 43: ...626592 1 of 3 Support Frame Assembly trinityhighway com 41 Revision A November 2019...

Page 44: ...626592 2 of 3 trinityhighway com 42 Revision A November 2019...

Page 45: ...626592 3 of 3 trinityhighway com 43 Revision A November 2019...

Page 46: ...626605 Cartridge A 626605 trinityhighway com 44 Revision A November 2019...

Page 47: ...626611 Cartridge B Cartridge B trinityhighway com 45 Revision A S November 2019...

Page 48: ...626628 Miscellaneous Part Assembly trinityhighway com 46 Revision A November 2019...

Page 49: ...626614 Impact Face Assembly trinityhighway com 47 Revision A November 2019...

Page 50: ...626612 1 of 3 Hydraulic Control Assembly trinityhighway com 48 Revision A November 2019...

Page 51: ...626612 2 of 3 626612 2 of 3 trinityhighway com 49 Revision A November 2019...

Page 52: ...626612 3 of 3 trinityhighway com 50 Revision A November 2019...

Page 53: ...625152 Hydraulic Cylinder Assembly 625152 trinityhighway com 51 Revision A November 2019...

Page 54: ...626629 Pump Assembly 626629 trinityhighway com 52 Revision A November 2019...

Page 55: ...625180 1 of 4 Electrical Box Hydraulic 625180 1 of 4 trinityhighway com 53 Revision A November 2019...

Page 56: ...625180 2 of 4 trinityhighway com 54 Revision A November 2019...

Page 57: ...625180 3 of 4 trinityhighway com 55 Revision A November 2019...

Page 58: ...625180 4 of 4 trinityhighway com 56 Revision A November 2019...

Page 59: ...625143 1 of 3 LED Lighting Assembly 625143 1 of 3 trinityhighway com 57 Revision A November 2019...

Page 60: ...625143 2 of 3 625143 2 of 3 trinityhighway com 58 Revision A November 2019...

Page 61: ...625143 3 of 3 625143 3 of 3 trinityhighway com 59 Revision A November r 2019...

Page 62: ...616797 Underride Assembly trinityhighway com 60 Revision A November 2019...

Page 63: ...604382 Attachment Assembly trinityhighway com 61 Revision A November 2019...

Page 64: ...Notes trinityhighway com 62 Revision A November 2019...

Page 65: ......

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