Travis Industries Lopi GreenField GS Owner'S Manual Download Page 53

Page: 53 / 64

Optional

Equipment

(for qualified installers only)

4101028

100-01255_000

Overview

The GreenSmart remote includes a new wiring harness that replaces the stock wiring
harness. Before installing, familiarize yourself with the stock and updated wiring
diagrams (see the illustrations on this page and and following page).

Stock Wiring Diagram

CN4

CN3

PILOT
SENSOR

SPARK ROD

DIGITAL

FIREPLACE

BURNER

CONTROL

CN2

GROUND

VALVE

COMMAND

POWER

CN1

DIAGNOSTIC

CN0

COMFORT

CONTROL

BATTERY

TRAY

MAIN BURNER

INTERMITTENT

PILOT

CONTINUOUS

PILOT

ADAPTER

Red

Black

White

Green

Black

Red

Blue

Red

Blue

Black

White

Blue

Yellow / Green

Orange

Pilot
Sensor

Spark Rod

Pilot Ground

IPI / CPI

POWER SUPPLY

ON / OFF

Green

120 VAC

Power In

Optional
Blower
Hookup

Comfort Control

Valve

Accent Light

Rheostat

Accent

Light (s)

Summary of Contents for Lopi GreenField GS

Page 1: ...our building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohib...

Page 2: ... Information No other GreenField Stove has the same serial number as yours The serial number is on the listing plate chained to the gas control valve This serial number will be needed in case you require service of any type Model Lopi GreenField GS Serial Number Purchase Date Purchased From Mail your Warranty Card Today and Save Your Bill of Sale To receive full warranty coverage you will need to ...

Page 3: ...zontal Termination 19 Rear Vent with Vertical Termination 20 Top Vent with Horizontal Termination 21 Top Vent with Vertical Termination 22 Vent Termination Requirements 23 Finalizing the Installation Leak Test 24 Pilot Adjustment if necessary 24 Air Shutter Adjustment if necessary 25 Check Flame 25 Face and Glass Removal 26 Log Installation 28 Operation Before You Begin 34 Location of Controls 34 ...

Page 4: ...fety hazard Direct questions about the type of fuel used to your dealer Check for a label on the flame adjust knob on the gas control valve this is the best place to check You may also check for a label on the gas control valve body Ok Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insura...

Page 5: ...e gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set This Manual Do not throw this manual away This manual has important operating and maintenance instructions ...

Page 6: ...th Blower 800 1 600 Without Maximum Input 40 000 BTU s Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Dimensions Weight 23 1 4 591mm 23 1 2 597mm NOTE Measure side corner and back clearances from the stove top The 6 5 8 diameter flue collar is 30 1 4 768mm above the floor 21 1 8 537mm Weight 310 Lbs 140 Kg 16 406mm 29 1 4 743mm 17 3 4...

Page 7: ...must conform with the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA Z240 4 This stove is designed to operate on natural gas or propane LP All exhaust gases must be vented outside the struc...

Page 8: ...rances Installation Hints Recommended Optional Equipment Installation Order GreenSmart Remote Blower LP Conversion and other optional equipment Install the logs last they are fragile When determining the location of the stove locate the wall studs for horizontal penetrations and ceiling trusses for vertical penetrations You may wish to adjust the stove position slightly to ensure the vent does not...

Page 9: ...learance the top vent is centered 6 3 4 172mm from the back wall 25 7 8 658mm from the side wall 5 Min 127mm Top Vent Corner Installations With this clearance the vent is centered 17 432mm from the wall 5 Min 127mm 45 10 Min 254mm Rear Vent Straight Installations 8 1 4 Min 210mm NOTE At minimum clearance the switch box is very close 1 8 3mm to the rear wall ...

Page 10: ...nly Travis Industries 4101028 100 01255_000 Top to Rear Vent Modification NOTE The rear vent parts are included in the Minimum Vent Kit D sku 96200317 If using the rear vent configuration make sure to review vent configuration before proceeding ...

Page 11: ...t this appliance produces when determining a location Mobile Home Requirements When the stove is installed in a mobile home it must be bolted to the floor and the appliance grounded use the optional blower with a grounded circuit or other suitable grounding method current ANSI NFPA 70 or CSA C22 1 Floor Protection Requirements When the stove is installed directly on carpeting tile or other combust...

Page 12: ... with an optional wall switch or thermostat The thermostat or on off switch wires will interrupt the burner circuit see item a below 1 If you wish to bypass the switch connect the thermostat on off switch wires directly to the green and white wires see a below 2 If you wish keep the switch and connect the wires in parallel or series use wire splitters White Green ON OFF COMFORT CONTROL AA BATTERY ...

Page 13: ... is shown below A manual shutoff valve is required for installation it must be located within 3 of the heater T Handle gas cocks are required in Massachusetts in compliance with code 248CMR This stove is shipped with a 18 long 3 8 diameter flex gas line attached to an elbow on the gas control valve that is routed to the rear left of the appliance see illustration below It protrudes approximately 4...

Page 14: ...air shutter This heater has been tested at altitudes ranging from sea level to 6 000 feet 1 800 M In this testing we have found that the heater with its standard orifice burns correctly with just an air shutter adjustment Approved Vent Top Vent Configuration Use 6 5 8 168mm diameter Simpson Dura Vent Direct Vent Pro or GS Other vent may be approved with this stove Check with the vent manufacturer ...

Page 15: ...sition The charts for approved vent configurations describe which position the vent restrictor should be in NOTE If the vent configuration calls for restrictor removal replace the screws into the holes in the firebox ceiling to seal the firebox Loosen these two screws on the exhaust restrictor Slide the restrictor to the correct restrictor position see the illustration below The screw location ind...

Page 16: ...per portion of the diffuser 90 see photos below Diffuser Open stock Diffuser Closed Closing the Diffuser After Vent is Installed The diffuser may be removed from within the firebox and bent into the closed position This requires removal of the burner fireback shelf and rear firebox wall rivet cover Once removed the diffuser may be removed from below bent 90 and re installed See the illustration be...

Page 17: ... Wall of Firebox Firebox Roof Use the screws to attach the extender to the exhaust restrictor Measuring Vent Lengths Vent Horizontal Run Vent Horizontal Run is measured from the start of the horizontal section to the end of the termination Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations Vent Height Vertical Elbo...

Page 18: ...is stove Wall Cover Black Pipe Section 3 9 Pipe Section 6 Snorkel Cap 14 unique to this stove Rear Vent Conversion Parts cover plates starter sections etc Maximum Horizontal Run of 2 additional 8 co axial vent may be used Horizontal sections require a 6mm rise every 12 305mm of travel Exhaust restrictor must be removed Do not install the exhaust restrictor extender 8 Diameter Vent Max 2 610mm leng...

Page 19: ...TE Restrictor positions are based upon lab tests The ideal restrictor position may vary slightly especially when the termination is near a demarcation line Exhaust Restrictor Position 5 Exhaust Restrictor Extender Installed 5 feet 1 5m 10 feet 3m 0 feet 5 feet 1 5m 0 feet 0 feet 10 feet 3m 0 feet 5 feet 1 5m 10 feet 3m 15 feet 4 5m 16 max 4 8m Min 1 0 3m Vertical Section Required 12 feet max 3 6m ...

Page 20: ...ated restrictor position NOTE Restrictor positions are based upon lab tests The ideal restrictor position may vary slightly especially when the termination is near a demarcation line Horizontal elbows are elbows placed between two horizontal sections of pipe One 45 or 90 horizontal elbow is allowed for this configuration Horizontal Elbow Exhaust Restrictor Position 4 Exhaust Restrictor Extender In...

Page 21: ...y slightly especially when the termination is near a demarcation line 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 25 feet 7 5m 30 feet 9m 40 max 12m 5 feet 1 5m 0 feet 0 feet 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 25 feet 7 5m 30 feet 9m 40 max 12m 10 feet 3m 15 feet 4 5m 20 feet 6m 24 max 7 3m 0 feet 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 24 max 7 3m 35 feet 10 5m 35 feet 10 5m...

Page 22: ... lab tests The ideal restrictor position may vary slightly especially when the termination is near a demarcation line 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 5 feet 1 5m 0 feet 0 feet 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 10 feet 3m 15 feet 4 5m 20 feet 6m 24 max 7 3m 0 feet 5 feet 1 5m 10 feet 3m 15 feet 4 5m 20 feet 6m 24 max 7 3m 0 feet Exhaust Restrictor Position 4 Diffuser Ope...

Page 23: ...e in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229mm clearance to any nonmechanical air supply inlet to the building or ...

Page 24: ...rs use a cloth or paper towel 4 Install the four AA batteries included in the owner s pack into battery holder see the illustration below The AA batteries act as a power backup in case the household AC power goes out Install the 9v battery included in the owner s pack into control panel light assembly see the illustration below The battery holder is held in place with Velcro and may be removed for...

Page 25: ...the ends open the air shutter Not Enough Air If the flames are all blue and short close the air shutter Too Much Air Swing the control cover down to access the air shutters Front Burner Air Shutter Control RED Left Less Air Right More Air Rear Burner Air Shutter Control GOLD Left Less Air Right More Air 10 Turn the flame adjust knob to its highest position the flames should not contact the top of ...

Page 26: ...to the glass frame guides hold the glass frame at a slight angle b Swing the glass frame into place you may have to lift it slightly to allow it to fit over the top of the firebox c Attach the upper latches follow the instructions above in reverse d Replace the stove top Open the two latches holding the glass frame in place follow the directions shown below c b Lift the glass frame slightly swing ...

Page 27: ...ned 1 4 turn when it is disengaged Follow the directions below to re install the latch if it becomes loose Top of Firebox Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be at a different angle than illustrated Note how the washer on the latch fits behind the flange on the glass frame anchor Glass Frame Anchor Once fully inserted turn the latch u...

Page 28: ...ge or personal injury If using propane LP convert the appliance before installing the logs see page46 The burner must be correctly positioned before installing the logs Make sure the burner is fully seated and the pilot is properly aligned See page 46 for details on burner removal Preparing the Burner The pilot shield is bent down during shipping Before placing the logs make sure the pilot shield ...

Page 29: ...y pull the log all the way forward This allows the log to glow above the rear burner holes NOTE If you encounter sooting on the rear log move the log back until sooting is eliminated Left Log Placement The left log has a hole on the bottom Place the log so the bolt on the burner inserts into the hole on the log see photos below Position the log so the right side straddles the burner holes The log ...

Page 30: ...to the hole on the log see photos below Make sure the log is pushed back so it sits flat against both sides of the bracket attached to the burner Make sure the pilot has a gap to light the burner ports Left Twig Placement The left twig has a hole in the bottom that fit over a pin on the back log see photos below Place the twig as shown below Note how the front of the twig rests on a flat spot on t...

Page 31: ...4101028 100 01255_000 Right Twig Placement The right twig has one hole in the bottom that fits over a pin on the back log see photo below The bottom of the twig rests on both the right and left log Place the log as shown below Note how the right twig nearly contacts the left twig ...

Page 32: ...ied installers only Travis Industries 4101028 100 01255_000 Front Ember Chunk Placement Place the ember chunk as shown in the photos below The left side covers one of the burner screws Make sure the ember chunk does not cover any burner holes ...

Page 33: ...ckwool Installation The included rock wool is placed on top of the burner to enhance the glow from the burner The rock wool works best when it is applied in a very thin porous layer The best method for applying the rock wool is to brush it on to the burner Compress a clump of rockwool between your thumb and forefinger Use a stiff brush to apply a thin layer of rockwool fibers onto the burner Do no...

Page 34: ...NUOUS PILOT GREEN SMART PILOT COMFORT CONTROL AA BATTERY HOLDER 9 VOLT BATTERY HOLDER An instruction card for operating the fireplace is under the stove Replace it for future reference ACCENT LIGHT OFF HIGH LOW Optional Blower Control This knob controls the speed of the optional internal convection blower that pushes heated air into the room Accent Light This knob controls the accent light located...

Page 35: ... main burner switch to turn the main burner on and off MAIN BURNER ON OFF NOTE FOR REMOTES THERMOSTATS OR WALL SWITCHES The on off switch on the stove may be required to be left in the ON or OFF position for the stove to operate Consult your installer or dealer for details Do not place any combustible items on top of or directly in front of the stove even temporarily An optional thermostat may sta...

Page 36: ...the homeowner may prefer to switch the stove to continuous pilot The most typical reasons for switching to continuous pilot are CONTINUOUS PILOT GREEN SMART PILOT Very Cold Conditions in very cold conditions you may notice that the burner does not light quickly and the flames lift off the burner If this is situation we recommend you switch to continuous pilot This will create a slight draft in the...

Page 37: ...s an optional blower to push heated air into the room You will hear the sound of air movement that increases as the speed is increased Extinction Pops It is not unusual especially on Propane LP appliances to experience a pop when the burner is shut off GreenSmart Receiver The optional GreenSmart receiver will beep when receiving commands from the GreenSmart remote AC Adapter This device makes a li...

Page 38: ...nd is a light dusting when the appliance is cool DO NOT USE ANY LIQUID CLEANER OR ABRASIVES ON THIS FINISH Glass Clean the glass with soap and water do not use abrasive cleaners Glass removal instructions are on page 26 Battery Replacement Power Backup Batteries Four AA batteries are used as a power backup for the stove in case the household AC power goes out They also power the comfort control fe...

Page 39: ...the assembly upside down on the firebox top making sure the wiring is not damaged or dislodged When replacing make sure the glass is aligned below the assembly Use a small slotted screwdriver to loosen the two set screws holding the bulb in place see arrows below The second set of screws near the wires hold the wires in place do not loosen these wires Replace the halogen bulb with the bulb listed ...

Page 40: ...irebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service 5 Replace the log set Clean and replace the glass If the glass is damaged replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to in...

Page 41: ...t is set too low Turn the ON OFF switch to ON Check thermostat Stove Will Not Distribute Heat The stove is not getting electricity The stove is not up to temperature Check the breaker switch Let the stove burn for at least 15 minutes Flames Are Too Blue The stove has just been started Improper air shutter adjustment This is normal see Starting the Stove for the First Time Adjust Air Shutter contac...

Page 42: ...ng CN4 CN3 PILOT SENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 COMFORT CONTROL AA BATTERY TRAY MAIN BURNER INTERMITTENT PILOT CONTINUOUS PILOT AC ADAPTER Red Red Black White Green Black Red Red Blue Red Blue Black White Blue Yellow Green Orange Pilot Sensor Spark Rod Pilot Ground VALVE IPI CPI POWER SUPPLY ON OFF Green 120 VAC Power In Optional...

Page 43: ...aution Use only Travis Industries replacement parts Do not use substitute materials Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Contact your local Travis Industries Dealer for a Replacement Parts List ...

Page 44: ...ion instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installe...

Page 45: ...djustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper i...

Page 46: ...arbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Convert the appliance prior to installing the gas line to ensu...

Page 47: ...ravis Industries 4101028 100 01255_000 3 Remove and discard the rear air deflector see below Place the LP rear air deflector as shown below Make sure the round notches fit over the dimples on the burner see a below a 4 Discard the manifold cover see below ...

Page 48: ...stries 4101028 100 01255_000 5 Install the LP propane orifices Front Burner Orifice a Rear Burner Orifice c 15 16 24mm b Orifice ID Thread Sealant 1 2 Wrench ORIFICE SIZE ID Natural Gas LP Propane Front Burner Orifice 49 DMS 57 DMS Rear Burner Orifice 43 DMS 53 DMS ...

Page 49: ...propane pilot orifice Lift the pilot hood off the pilot assembly 5 32 Hex Use a hex wrench to unscrew the orifice Remove the orifice and replace with the LP orifice Screw the orifice all the way in and replace the pilot hood LP Propane Orifice Orifice Identification NG Natural Gas Orifice 35 62 35 a b c NOTE when re attaching this pin lines up with the notch in the pilot hood 8 Replace the burner ...

Page 50: ... qualified installers only Travis Industries 4101028 100 01255_000 9 Place the two rivets into the burner holes shown below Front of Burner Back of Burner 10 Place the included log spacers on the rear log shelves as shown below ...

Page 51: ...r Slotted Screwdriver b c d NOTE There is a label on the base of the regulator knob indicating regulator type NG or LP Secure the regulator with the screws included with the regulator tighten to 25 lb in of torque Place the included label on the valve body where it can be easily seen to insure proper identification d NOTE Leak test this area after the heater is installed gas is connected and the m...

Page 52: ...nsmitter Receiver with Cover Plate Switch Fan Control Module Velcro LP or NG Stepper Motor with screws and label attaches to Valve Wire Harness 2 Power Leads 4 AA Batteries inside receiver box 2 8 x Machine Screws 2 Wire Ties Torx T 20 Wrench Wall Mount for placing the transmitter on a wall 2 Drywall anchors for wall mount 2 8 x 3 8 Type B Screws ...

Page 53: ...d and following page Stock Wiring Diagram CN4 CN3 PILOT SENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER CN1 DIAGNOSTIC CN0 COMFORT CONTROL AA BATTERY TRAY MAIN BURNER INTERMITTENT PILOT CONTINUOUS PILOT AC ADAPTER Red Red Black White Green Black Red Red Blue Red Blue Black White Blue Yellow Green Orange Pilot Sensor Spark Rod Pilot Ground VALVE IPI CPI POWER SUPPLY...

Page 54: ...ALVE COMMAND POWER CN1 DIAGNOSTIC CN0 CONTINUOUS PILOT White Blue Yellow Green Orange VALVE IPI CPI TOP 4 AA Batteries Remote Receiver Fan Controller 110V OUT FAN AUX OUT COM POWER STEPPER MOTOR BURNER CONTROL RECEIVER FAN CONTROL Comfort Control Valve Green Accent Light Rheostat Accent Light s 120 VAC Power In Pilot Sensor Spark Rod Pilot Ground Optional Blower s Thermodisk INTERMITTENT PILOT ...

Page 55: ... place it below the stove see Figure 2 This allows for access to the controls under the stove NOTE The ground wire may be disconnected to allow the panel to rest against the ground Make sure to re connect this wire Figure 1 Figure 2 2 Remove the four screws holding the control panel to the front of the stove see Figure 3 Carefully remove the control panel making sure you do not disconnect any wiri...

Page 56: ...o the wiring harness Figure 5 4 Disconnect the molex connector leading to the gas control valve see Figure 6 WARNING The tabs on the gas control valve are fragile Take care when removing the molex connector to not pull or damage the wires or tabs Figure 6 5 Disconnect the two leads on the back of the control panel for the IPI CPI switch continuous pilot greensmart pilot see Figure 7 Figure 7 ...

Page 57: ...urner control see Figure 9 Figure 8 Figure 9 7 Disconnect the on off switch wires labeled ON OFF see Figure 10 Unscrew the on off battery plate from the control panel see Figure 11 Figure 10 Figure 11 8 Pull the plate and wiring forward see Figure 12 Un hook the wires from the wire locks and remove the wiring harness plate battery holder and ac adapter see Figure 13 These items may be discarded Fi...

Page 58: ...llation sheet included with it make sure to follow all of the directions Place the stepper motor on the gas control valve see Figure 15 MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor see Figure 16 tighten to 25 Lb inches Leak test this area after installation to verify proper installation Figure 15 Figure 16 11 Place the GreenSmart wiring harness in front of the...

Page 59: ...ol see Figure 18 Attach the gas control valve molex connector see Figure 19 Figure 18 Figure 19 13 Attach the blue and white wires to the IPI CPI switch see Figure 20 Connect the wiring harness to the stepper motor see Figure 21 Figure 20 Figure 21 14 Attach the wiring harness to the comfort control valve connection see Figure 22 Figure 22 ...

Page 60: ... bottom panel Figure 23 16 Attach the power cord from the fan controller to the AC connection see Figure 24 Attach the connector labeled FAN CONTROL on the wiring harness to the fan control module see Figure 25 MAKE SURE TO TURN THE FAN CONTROLLER ON SYMBOL Figure 24 Figure 25 17 Access the back of the stove and disconnect the power lead from accent light see Figure 26 Connect the accent light wir...

Page 61: ...u will want to disconnect its power lead and connect it to the extra power lead included with this kit then connect it to the FAN receptacle on the fan controller See the blower installation instructions for details 19 Slide the receiver through the control panel and attach the RECEIVER connector to the receiver see Figure 29 Attach the control panel to the stove using the four screws removed earl...

Page 62: ...m being pinched see Figure 32 Use the included wire ties if necessary to keep all wiring from contacting any hot or moving components Figure 32 22 Place batteries into the receiver and transmitter see Figure 33 Calibrate the receiver to the transmitter see Figure 34 use a paperclip to press the PRG button let it beep then press any button on the transmitter the receiver should beep 5 times see the...

Page 63: ... two screws included with the receiver see Figure 36 Figure 35 Figure 36 24 A wall mount is included with this kit for the remote It may be mounted to the wall for easy access and storage Use the included drywall anchors and screws to secure it to the wall see Figure 37 Figure 37 25 Restore power to the stove and test operation of the remote see the instructions included with the remote ...

Page 64: ...quirements 11 Heating Specifications 6 Horizontal Vent Termination Requirements 23 Installation Options 6 Items Required for Installation 7 Leaking Gas See Inst on Cover Listing Information 44 Location of Controls 34 Log Set Installation and Removal 28 Maintenance 38 Measuring Vent Lengths 16 Noise see Normal Operating Sounds 37 Normal Operating Sounds 37 Packing List 7 Piping Installation see Gas...

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Travis Industries Lopi GreenField GS, Owner'S Manual

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Summary of Contents for Lopi GreenField GS

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