Toyota PZQ90-89011 Installation Manual Download | Manualshive

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3. Part Removals and Installation for Hilux Double Cab

CAUTION

Remove negative terminal of battery before proceeding
with installation. Have all temporarily removed parts
stored in a safe location where no damage can occur.

STEP 1. Remove the plastic screws and push in type
clips. Then remove the combi meter panel as shown.

STEP 2. Remove the upper trim panel as shown.

STEP 3. Remove the panel box as shown.

STEP 4. Remove the glove box by first detaching
damper on the left and then pulling outwards as shown.

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Summary of Contents for PZQ90-89011

Page 1: ...ILUX August 2011 Production Onwards Installation Time Approximately 60 minutes For August 2013 production vehicle onward requires PZQ60 00230 harness to be ordered separately REAR CAMERA INSTALLATION MANUAL PZQ90 89011 ...

Page 2: ...mation that facilitates installation work FRONT REAR LEFT RIGHT Shows the direction when viewed from the driver s seat IMPORTANT Describes the procedure that must be strictly followed to ensure correct operation of the system durability and safety to the end user IMPORTANT SAFETY PRECAUTIONS AND PROCEDURES FOR INSTALLER The following precautions and procedures must be carried out when installing t...

Page 3: ...Installation for Hilux Single Cab Aug 2011 Jul 2015 production 31 41 6 Part Removals and Installation for Hilux Extra Cab Aug 2011 Jul 2015 production 42 53 7 Part Removals and Installation for Hilux Double Cab Aug 2011 Jul 2015 production 54 65 8 Rear Camera Connection 66 9 Rear Camera View Adjustment for vehicles with tub 67 10 Reinstallation 68 11 Owner s Manual and Caution Label 68 No Descript...

Page 4: ...M4 Spring washers 2 7 M3x6 bolts 2 8 Angle adjustment jig 1 9 Drilling jig 1 10 Cable tie 20 11 Wire harness tape 5 12 Protection tape 1 13 Camera additional grommet 1 14 Tray body bracket 1 15 Caution Label 1 16 Owner s manual 1 Hilux Camera Patch Wire Harness PZQ60 00230 Supplied separately only for 2013 production onward vehicle No Description Qty Images 1 Patch Harness 1 ...

Page 5: ... Have all temporarily removed parts stored in a safe location where no damage can occur STEP 1 Remove the plastic screws and push in type clips Then remove the combi meter panel as shown STEP 2 Remove the upper trim panel as shown STEP 3 Remove the panel box as shown STEP 4 Remove the glove box by first detaching damper on the left and then pulling outwards as shown ...

Page 6: ...he audio unit and surround panel assembly as shown CAUTION Audio unit and surround panel are attached together Please remove the audio with surround panel all together STEP 7 Remove door scuff plate LH as shown STEP 8 Remove the left hand side cowl panel as shown STEP 9 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown ...

Page 7: ...STEP 11 Install the angle adjustment jig to adjust the rear camera angle STEP 12 Adjust the camera angle to number 11 5 of the angle adjustment jig as shown When the angle is set tighten the bolt of the camera IMPORTANT When fitting the camera bracket torque the bolts to 1Nm ...

Page 8: ...ated tube as shown NOTE 1 Make sure to wrap the camera wire start from the wire on the camera side as shown 2 Make sure that all camera wire is wrapped until the corrugated tube STEP 15 Pass the camera wire through the bracket hole as shown and then install the rear camera using the supplied nuts as shown IMPORTANT When fitting the camera to the bracket torque the nuts to 3Nm ...

Page 9: ... use both bolts and nyloc nuts for rear camera bracket installation STEP 17 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray torque the bolts to 7 11 Nm ...

Page 10: ...be apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 and 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 11: ...scard grommet B the grommet close to the inter connector STEP 21 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet to the grommet hole as shown Just in front of the camera grommet make U shape loop on the rear camera wire to prevent the water penetrating into the vehicle CAUTION Make sure that the rear camera wire loop is facing down all the time Make s...

Page 12: ...hown NOTE Cable tie at regular intervals of 200mm STEP 25 Route the camera wire up to glove box area as shown NOTE Cable tie at regular intervals of 200mm STEP 30 Route the rear camera connector to the centre console area NOTE Cable tie at regular intervals of 200mm STEP 31 Cable tie the excess wire to the existing vehicle harness Go to page 66 to complete installation ...

Page 13: ...emporarily removed parts stored in a safe location where no damage can occur STEP 1 Remove the plastic screws and push in type clips Then remove the combi meter panel as shown STEP 2 Remove the upper trim panel as shown STEP 3 Remove the panel box as shown STEP 4 Remove the glove box by first detaching damper on the left and then pulling outwards as shown ...

Page 14: ...t the facia is not damaged STEP 6 Remove the audio unit and surround panel assembly as shown CAUTION Audio unit and surround panel are attached together Please remove the audio with surround panel all together STEP 7 Remove door scuff plate LH as shown STEP 8 Remove the left hand side cowl panel as shown STEP 9 Remove the rear door scuff plate LH as shown ...

Page 15: ...as shown STEP 12 Remove the 4 bolts from the front LH seat as shown Move the LH seat slightly to the front so the vehicle carpet is moveable IMPORTANT When re fitting the seat torque the bolts to 37Nm CAUTION There is a passenger seat sensor wire under the seat The wire does not need to be removed STEP 13 Set the rear camera for the bracket installation Check the back of the camera and see the arr...

Page 16: ...STEP 15 Install the angle adjustment jig to adjust the rear camera angle STEP 16 Adjust the camera angle to number 11 5 of the angle adjustment jig as shown When the angle is set tighten the bolt of the camera IMPORTANT When fitting the camera bracket torque the bolts to 1Nm ...

Page 17: ...ated tube as shown NOTE 1 Make sure to wrap the camera wire start from the wire on the camera side as shown 2 Make sure that all camera wire is wrapped until the corrugated tube STEP 19 Pass the camera wire through the bracket hole as shown and then install the rear camera using the supplied nuts as shown IMPORTANT When fitting the camera to the bracket torque the nuts to 3Nm ...

Page 18: ... use both bolts and nyloc nuts for rear camera bracket installation STEP 21 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray torque the bolts to 7 11 Nm ...

Page 19: ...tube apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 20: ... Cut and take away the excess corrugated tube before installing the camera grommet to the vehicle NOTE Make sure that the camera wire at the outside of the vehicle is covered with corrugated tube STEP 25 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet assembly to the existing vehicle hole Cable tie the rear camera wire to the existing vehicle harness ...

Page 21: ...vals of 200mm STEP 29 Route the camera wire up to glove box area as shown NOTE Cable tie at regular intervals of 200mm STEP 30 Route the rear camera connector to the centre console area NOTE Cable tie at regular intervals of 200mm STEP 31 Cable tie the excess wire to the existing vehicle harness Go to page 66 to complete installation ...

Page 22: ...mporarily removed parts stored in a safe location where no damage can occur STEP 1 Remove the plastic screws and push in type clips Then remove the combi meter panel as shown STEP 2 Remove the upper trim panel as shown STEP 3 Remove the panel box as shown STEP 4 Remove the glove box by first detaching damper on the left and then pulling outwards as shown ...

Page 23: ...er control making sure that the facia is not damaged STEP 6 Remove the audio unit and surround panel assembly as shown CAUTION Audio unit and surround panel are attached together Please remove the audio with surround panel all together STEP 7 Remove door scuff plate LH as shown STEP 8 Remove the left hand side cowl panel as shown ...

Page 24: ...hen re fitting the seat belts torque the bolts to 42Nm STEP 10 Remove the front LH seat bracket cover as shown STEP 11 Remove the 4 bolts from the front LH seat as shown Move the LH seat slightly to the front so the vehicle carpet is moveable CAUTION There is a passenger seat sensor wire under the seat The wire does not need to be removed IMPORTANT When re fitting the seat torque the bolts to 37Nm...

Page 25: ...r the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 13 Install the rear camera to the camera bracket as shown STEP 14 Install the angle adjustment jig to adjust the rear camera angle ...

Page 26: ...era bracket torque the bolts to 1Nm STEP 16 Take the supplied protection tape and then cut about 15mm wide of the tape as shown STEP 17 Apply the protection tape to the rear camera wire until the corrugated tube as shown NOTE 1 Make sure to wrap the camera wire start from the wire on the camera side as shown 2 Make sure that all camera wire is wrapped until the corrugated tube ...

Page 27: ...o 3Nm STEP 19 Locate the license plate bolts as shown remove the bolts and the nyloc nuts and then re use both bolts and nyloc nuts for rear camera bracket installation STEP 20 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray torque the bolts to...

Page 28: ...tube apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 29: ... Cut and take away the excess corrugated tube before installing the camera grommet to the vehicle NOTE Make sure that the camera wire at the outside of the vehicle is covered with corrugated tube STEP 24 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet assembly to the existing vehicle hole Cable tie the rear camera wire to the existing vehicle harness ...

Page 30: ...tervals of 200mm STEP 28 Bundle and cable tie the excess wire as shown NOTE Cable tie at regular intervals of 200mm STEP 29 Route the rear camera connector to the centre console area NOTE Cable tie at regular intervals of 200mm STEP 30 Cable tie the excess wire to the existing vehicle harness Go to page 66 to complete installation ...

Page 31: ...d in a safe location where no damage can occur STEP 1 Remove the audio panel as shown STEP 2 Remove all connector on the audio panel CAUTION For vehicle which comes with manual heat control make sure not to pull or damage the attached heat control wire Rest the heater control making sure that the facia is not damaged STEP 3 Remove the audio and the audio bracket as shown STEP 4 Remove door scuff p...

Page 32: ...ust its angle in a position to view the rear vehicle see page 18 STEP 1 before drilling the camera bracket holes Install the rear camera in a position where light from sources such as break light will not enter the rear camera lens STEP 5 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 2 Camera bracket installati...

Page 33: ...P 6 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 7 Install the rear camera to the camera bracket as shown STEP 8 Install the angle adjustment jig to adjust the rear camera angle ...

Page 34: ...era bracket torque the bolts to 1Nm STEP 10 Take the supplied protection tape and then cut about 15mm wide of the tape as shown STEP 11 Apply the protection tape to the rear camera wire until the corrugated tube as shown NOTE 3 Make sure to wrap the camera wire start from the wire on the camera side as shown 4 Make sure that all camera wire is wrapped until the corrugated tube ...

Page 35: ...cate the license plate bolts as shown remove the bolts and the nyloc nuts and then re use both bolts and nyloc nuts for rear camera bracket installation STEP 14 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray torque the bolts to 7 11 Nm ...

Page 36: ...be apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 and 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 37: ...nter connector STEP 17 Install the camera grommet B camera grommet close to the camera inter connector to the camera additional grommet supplied as shown NOTE Make sure that the lip of the smaller grommet is seated firmly in the inner grove of the bigger grommet STEP 18 Cut and take away the excess corrugated tube before installing the camera grommet to the vehicle NOTE Make sure that the camera w...

Page 38: ...e existing vehicle hole Cable tie the rear camera wire to the existing vehicle harness STEP 20 Pull up the vehicle carpet at the back of the front LH seat as shown STEP 21 Grab and pull the camera inter connector and then wire it as shown STEP 22 Connect the camera inter connector as shown STEP 23 Route the camera wire as shown ...

Page 39: ...Page 39 68 STEP 24 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to Rear Camera Connection section ...

Page 40: ...EP 27 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet to the grommet hole as shown Just in front of the camera grommet make U shape loop on the rear camera wire to prevent the water penetrating into the vehicle CAUTION Make sure that the rear camera wire loop is facing down all the time Make sure that the camera wire loop is outside the vehicle all th...

Page 41: ...ect the camera inter connector as shown STEP 30 Route the camera wire as shown STEP 31 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation ...

Page 42: ...n STEP 2 Remove all connector on the audio panel CAUTION For vehicle which comes with manual heat control make sure not to pull or damage the attached heat control wire Rest the heater control making sure that the facia is not damaged STEP 3 Remove the audio and the audio bracket as shown CAUTION Remove negative terminal of battery before proceeding with installation Have all temporarily removed p...

Page 43: ... by unclipping the area as shown on the illustration STEP 6 Remove the front LH seat bracket cover as shown STEP 7 Remove the 4 bolts from the front LH seat as shown Move the LH seat slightly to the front so the vehicle carpet is moveable CAUTION There is a passenger seat sensor wire under the seat The wire does not need to be removed ...

Page 44: ...ust its angle in a position to view the rear vehicle see page 18 STEP 1 before drilling the camera bracket holes Install the rear camera in a position where light from sources such as break light will not enter the rear camera lens STEP 8 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 2 Camera bracket installati...

Page 45: ... 9 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 10 Install the rear camera to the camera bracket as shown STEP 11 Install the angle adjustment jig to adjust the rear camera angle ...

Page 46: ...ra STEP 13 Take the supplied protection tape and then cut about 15mm wide of the tape as shown STEP 14 Apply the protection tape to the rear camera wire until the corrugated tube as shown NOTE 5 Make sure to wrap the camera wire start from the wire on the camera side as shown 6 Make sure that all camera wire is wrapped until the corrugated tube ...

Page 47: ...et torque the nuts to 3Nm STEP 16 Locate the license plate bolts as shown remove the bolts and the nyloc nuts and then re use both bolts and nyloc nuts for rear camera bracket installation STEP 17 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray...

Page 48: ...be apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 and 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 49: ...nter connector STEP 20 Install the camera grommet B camera grommet close to the camera inter connector to the camera additional grommet supplied as shown NOTE Make sure that the lip of the smaller grommet is seated firmly in the inner grove of the bigger grommet STEP 21 Cut and take away the excess corrugated tube before installing the camera grommet to the vehicle NOTE Make sure that the camera w...

Page 50: ...e existing vehicle hole Cable tie the rear camera wire to the existing vehicle harness STEP 23 Pull up the vehicle carpet at the back of the front LH seat as shown STEP 24 Grab and pull the camera inter connector and then wire it as shown STEP 25 Connect the camera inter connector as shown STEP 26 Route the camera wire as shown ...

Page 51: ...Page 51 68 STEP 27 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to Rear Camera Connection section ...

Page 52: ...EP 30 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet to the grommet hole as shown Just in front of the camera grommet make U shape loop on the rear camera wire to prevent the water penetrating into the vehicle CAUTION Make sure that the rear camera wire loop is facing down all the time Make sure that the camera wire loop is outside the vehicle all th...

Page 53: ...ect the camera inter connector as shown STEP 33 Route the camera wire as shown STEP 34 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation ...

Page 54: ...y removed parts stored in a safe location where no damage can occur STEP 1 Remove the audio panel as shown STEP 2 Remove all connector on the audio panel CAUTION For vehicle which comes with manual heat control make sure not to pull or damage the attached heat control wire Rest the heater control making sure that the facia is not damaged STEP 3 Remove the audio and the audio bracket as shown ...

Page 55: ...anchor And then remove the centre pillar garnish lower LH as shown STEP 7 Remove the front LH seat bracket cover as shown STEP 8 Remove the 4 bolts from the front LH seat as shown Move the LH seat slightly to the front so the vehicle carpet is moveable CAUTION There is a passenger seat sensor wire under the seat The wire does not need to be removed ...

Page 56: ...ust its angle in a position to view the rear vehicle see page 18 STEP 1 before drilling the camera bracket holes Install the rear camera in a position where light from sources such as break light will not enter the rear camera lens STEP 9 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 2 Camera bracket installati...

Page 57: ...10 Set the rear camera for the bracket installation Check the back of the camera and see the arrow mark and set the camera as shown STEP 11 Install the rear camera to the camera bracket as shown STEP 12 Install the angle adjustment jig to adjust the rear camera angle ...

Page 58: ...ra STEP 14 Take the supplied protection tape and then cut about 15mm wide of the tape as shown STEP 15 Apply the protection tape to the rear camera wire until the corrugated tube as shown NOTE 7 Make sure to wrap the camera wire start from the wire on the camera side as shown 8 Make sure that all camera wire is wrapped until the corrugated tube ...

Page 59: ...et torque the nuts to 3Nm STEP 17 Locate the license plate bolts as shown remove the bolts and the nyloc nuts and then re use both bolts and nyloc nuts for rear camera bracket installation STEP 18 Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts IMPORTANT When fitting the tray body bracket to the tray...

Page 60: ...be apply tape over the corrugated tube after pushing the wire into the tube 1 Temporarily install the camera using tape or similar at the location as shown on the drawing and then route the camera wire underneath the vehicle 2 3 Follow the existing vehicle harness and then cable tie it 3 4 5 6 and 7 Route the wire near the rear left wheel and then cable tie it to the existing vehicle brackets ...

Page 61: ...nter connector STEP 21 Install the camera grommet B camera grommet close to the camera inter connector to the camera additional grommet supplied as shown NOTE Make sure that the lip of the smaller grommet is seated firmly in the inner grove of the bigger grommet STEP 22 Cut and take away the excess corrugated tube before installing the camera grommet to the vehicle NOTE Make sure that the camera w...

Page 62: ...e existing vehicle hole Cable tie the rear camera wire to the existing vehicle harness STEP 24 Pull up the vehicle carpet at the back of the front LH seat as shown STEP 25 Grab and pull the camera inter connector and then wire it as shown STEP 26 Connect the camera inter connector as shown STEP 27 Route the camera wire as shown ...

Page 63: ...Page 63 68 STEP 28 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to Rear Camera Connection section ...

Page 64: ...EP 31 Pass through the camera inter connector to the vehicle grommet hole and install camera grommet to the grommet hole as shown Just in front of the camera grommet make U shape loop on the rear camera wire to prevent the water penetrating into the vehicle CAUTION Make sure that the rear camera wire loop is facing down all the time Make sure that the camera wire loop is outside the vehicle all th...

Page 65: ...ect the camera inter connector as shown STEP 34 Route the camera wire as shown STEP 35 Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation ...

Page 66: ...ness For August 2013 production vehicle onward vehicle Using Hilux Camera Patch Wire Harness PZQ60 00230 connect the pre wire rear camera connector 4pin female to the 4pin male connector of the wire harness For AVN DADLX For DA Base Disconnect the original line fit 24 pin connector harness and cable tie the connector to the existing vehicle harness Please see the 24 pin connector position on the l...

Page 67: ...is visible NOTE The rear side portion of the vehicle rear bumper tow bar tray body step etc should be visible to act as reference of the rear view display CAUTION When adjusting the rear camera images apply the vehicle s parking brake and be sure to chock the wheels of the vehicle so that the vehicle will not move otherwise accidents or injuries may occur After adjusting the right position and ang...

Page 68: ... 3Nm 9 Reinstallation When re fitting battery post terminal clamp torque to be between 2 9 7 8 Nm When re fitting the seat belts torque the bolts to 42 Nm When re fitting the seat torque the bolts to 37 Nm Reinstall all temporarily removed parts 10 Owner s Manual and Caution Label Place Owner s Manual in the glove box Hang the Caution Label on the shift lever ...

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