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4

Installing the Spray Gun

Parts needed for this procedure:

1

Hose, long

1

O-ring, small clear

1

Spray gun

1

Hose clamp, small

Procedure

1. Locate the small, clear O-ring in loose parts and

lubricate it using a non-petroleum based lubricant
such as vegetable oil. Install the O-ring between the
long hose and control valve assembly (Figure 9).

2. Connect the threaded fitting on the end of the long

hose to the control valve assembly (Figure 9).

3. Remove any plugs in the free end of the hose. Then

connect the long hose to the fitting on the gun
(Figure 10).

G005787

1

2

3

Figure 10

1.

Spray gun

3.

Hose

2.

Hose fitting

4. Secure the end of the hose with a small hose clamp.

5. Wrap the hose around the hooks on the tank and

place the spray gun in the gun bracket.

5

Installing the Rinse Tank
Bulkhead Fitting

Parts needed for this procedure:

1

Bulkhead

1

Plastic ring nut

Procedure

1. Remove the fastener securing the right side of the

front tank strap to the main tank assembly.

Note:

Retain all parts and fasteners.

2. Lift the front tank strap and remove the rinse tank

(Figure 11). Remove the cap from the rinse tank
and retain.

2

1

4

5

6

7

3

G005788

Figure 11

1.

Rinse tank

5.

Washer

2.

Main tank

6.

Lock nut

3.

Front strap

7.

Cap, rinse tank

4.

Bolt

3. Turn the rinse tank upside down and locate the drill

point in tank sump area.

4. Drill a hole in the sump of the rinse tank using a 5.4

cm (2-1/8 inch) hole saw.

Important:

Do not elongate the opening. An

elongated opening will not be sealed correctly
by the bulkhead fitting yet to be installed and
the rinse system will leak.

5. Use a blade to clean the plastic burrs and excess

material from the drilled hole.

7

Summary of Contents for 41339

Page 1: ...ollow have steps that rework installations performed in preceding steps Disregard any installation instructions found in those individual kits Loose parts not packaged within individual kits are denot...

Page 2: ...e nozzle hose 1 Retainer fork small 3 Retainer fork large 1 8 Plastic tie 3 Install the hoses Rinse Kit Flange bolt 5 16 x 3 4 inch 2 9 Flange nut 5 16 inch 2 Install the battery cover fasteners CE Ki...

Page 3: ...g 1 Install the tank drain BBA Kit Mixing tee 1 Retainer forks small 3 Bypass hose 1 21 1 Install the bypass line BBA Kit Filter supply hose 1 22 Manifold supply hose 1 Install the pressure filter hos...

Page 4: ...llow all manufacturer recommendations and precautions Keep chemicals away from your skin Should contact occur wash the affected area thoroughly with soap and clean water Wear goggles and any other pro...

Page 5: ...move the four screws securing the supply tee to the mounting bracket Figure 4 Remove the supply tee and hoses 2 2 1 G005781 Figure 4 1 Supply tee mounting bracket 2 Screws 3 Install the new control va...

Page 6: ...05784 4 1 4 2 3 Figure 7 1 Control valve bracket 3 Flange head bolt 1 4 x 3 4 inch 2 Support bracket 4 Flange nut 1 4 inch 11 Connect the large adapter end of the tee assembly to the control valve Fig...

Page 7: ...spray gun in the gun bracket 5 Installing the Rinse Tank Bulkhead Fitting Parts needed for this procedure 1 Bulkhead 1 Plastic ring nut Procedure 1 Remove the fastener securing the right side of the...

Page 8: ...that the retainer fork will come from the front to the back of the machine Figure 12 9 Install the rinse tank cap 10 Install the rinse tank assembly with the new fitting to the machine 11 Secure the t...

Page 9: ...be Figure 14 Installing the Rinse Nozzle 1 Locate the rinse nozzle bulkhead in loose parts If the bulkhead is shipped assembled disassemble as shown in Figure 15 A Remove the plastic ring nut from the...

Page 10: ...ed fitting over the remaining end of the rinse tube 9 Install the 1 2 inch middle fitting into place and secure it with the medium retainer nut from loose parts Figure 19 G005796 1 2 3 4 5 6 Figure 19...

Page 11: ...e main tank to the upper mixer tee Discard this hose and retain the forks for later use 4 Brush a non petroleum based lubricate such as vegetable oil on the bulkhead fitting reducer and O ring Figure...

Page 12: ...1 Rinse tank valve blue 5 Boom supply hose existing 2 Rinse nozzle valve green 6 Retainer fork large 3 Control valve spray gun 7 Retainer fork large existing 4 Rinse nozzle hose 6 Remove the retainer...

Page 13: ...7 Rinse nozzle hose 11 Retainer fork small 4 Rinse tank suction hose 8 Rinse tank valve 12 Retainer fork large Installing the Suction Hose 1 Locate suction hose in loose parts 2 Install the hose from...

Page 14: ...e Figure 26 4 Secure the rinse nozzle hose to the 60 degree elbow fitting by threading the small retainer nut over the elbow fitting Make sure the small clear O ring is seated in the small retainer nu...

Page 15: ...1 2 3 Figure 29 1 Drill hole here 3 Steering column 2 Dash Note Do not install the horn button at this time 11 Applying the Horn Decal Parts needed for this procedure 1 Decal 104 6957 horn Procedure I...

Page 16: ...letely Repeat the process for the bottom part of the decal just below the dial Important Do not attempt to remove the dial to facilitate the installation of the decals Removing the dial will damage to...

Page 17: ...1 Measure from the end of the booms as shown in Figure 35 Figure 35 1 Decal 3 Measure 90 cm 35 1 2 inches 2 Boom 2 Clean the decal area and make sure the area is free of dirt grease or other foreign m...

Page 18: ...sing a plastic wire tie 3 Under the floor board connect the two quick connect terminals on the black and white wires to the horn 4 Under the operator s seat connect the single black wire ground in the...

Page 19: ...tch 3 Brake released 2 Brake engaged Note If the brake light stays on when the pedal released loosen the bolts securing the brake switch and adjust position of the switch so the light extinguishes whe...

Page 20: ...reducer in loose parts Locate the filter flush hose in loose parts refer to Figure 1 2 Install the spring ball and red plug then elbow on hose assembly into the vertical pressure inlet on the bottom o...

Page 21: ...asher 5 16 inch 3 Valve manifold 6 Lock nut 5 16 inch 20 Installing the Tank Drain Parts needed for this procedure 1 Tank drain assembly 4 Lock washer 4 Lock nut 1 Template 1 90 degree elbow fitting P...

Page 22: ...and the external lower section 8 Drop the new drain base into the tank and move it into position over the drain hole and new drilled holes Figure 48 G005876 1 2 3 4 5 6 Figure 48 1 Drain base 4 Cover...

Page 23: ...of the machine for both front and back tank straps This will allow the tank to be raised slightly to accommodate the removal and installation of components 2 Locate the valve manifold at the back of t...

Page 24: ...tion in loose parts Remove the retainer forks 6 Locate the filter flush hose coming from the bottom of the pressure filter assembly installed previously Install the open 90 degree fitting from this ho...

Page 25: ...e tank above the frame The hose should lay over the right rear fender point toward the rear of the machine Lower the tank and make sure the hose is not being pinched 11 Install the end of the hose wit...

Page 26: ...ally orientated rinse valve on the control valve assembly Install the 90 degree fitting to the open port on the rinse valve and use the existing large fork to secure the connection Figure 56 6 Locate...

Page 27: ...the pressure tap was removed previously Figure 57 4 Install the metal tee fitting to the exposed end of the brass straight fitting Use the center port on the metal tee fitting Figure 57 Install the wr...

Page 28: ...s and connections for leaks A Fill the main tank with 50 gallons of clean water B Spray approximately 30 gallons through the boom system refer to the Multi Pro 1250 Operator s Manual Check hose connec...

Page 29: ...Notes 29...

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