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6

Applying the CE Decal and
the Production Year Decal

CE Machines

Parts needed for this procedure:

1

CE decal

1

Production year decal

Procedure

1.

Complete the CE requirements.

2.

Clean the fork leg with alcohol as shown in

Figure 18

and allow the surface to dry.

g338269

Figure 18

1.

Apply the decals here.

3.

Apply the CE decal and the production year
decal to the fork leg (

Figure 18

).

7

Installing the Tine Holders,
Turf Guards, and Tines

No Parts Required

Procedure

A wide selection of tine holders, turf guards, and tines
are available for the machine. Refer to

Installing Turf

Guards, Tine Holders, and Tines (page 29)

.

18

 

Summary of Contents for 09960

Page 1: ...Form No 3440 916 Rev E ProCore 648s Aerator Model No 09960 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3440 916...

Page 2: ...commercial applications The machine is designed primarily for aerating large areas on well maintained lawns in parks golf courses sports fields and on commercial grounds Using this product for purpos...

Page 3: ...Stowing the Depth Stop Spacers for Automatic Ground Following 55 Adding Additional Weight 56 Moving the Machine by Hand 56 Moving the Machine when the Coring Head is Lowered 57 Operating Tips 58 After...

Page 4: ...otective devices in place and working on the machine Keep the machine away from bystanders while it is moving Keep clear of the opening around the tines Keep bystanders and pets away from the machine...

Page 5: ...austic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 1...

Page 6: ...4 Speed lock switch Engage 2 Aeration mode 5 Speed lock switch On 3 Transportation mode 6 Speed lock switch Off decal140 8962 140 8962 1 Entanglement hazard belt stay away from moving parts keep all g...

Page 7: ...ushing hazard walk in front and face forward while operating the machine do not walk backward and face away when operating the machine look behind you when walking backward while operating the machine...

Page 8: ...40 8813 140 8813 1 Lower the corning head at the targeting location 3 Lower the corning head immediately 2 Corning head switch decal139 8691 139 8691 1 Read the Operator s Manual for information on fu...

Page 9: ...before performing maintenance 6 Read the Operator s Manual before performing maintenance 3 Entanglement hazard belt stay away from moving parts 7 Torque the tine bolts to 41 N m 30 ft lb 4 Crushing h...

Page 10: ...the Operator s Manual 8 Engine air filter 2 Check every 8 hours 9 Read the Operator s Manual 3 Tire pressure 10 Fluids 4 Hydraulic fluid 11 Capacity 5 Engine oil 12 Fluid interval hours 6 Battery 13 F...

Page 11: ...guards and tines Media and Additional Parts Description Qty Use Ignition key 2 Controls the engine and electrical systems Turf guard clamp 4 Flange nut 12 Install the turf guards Operator s Manual 1...

Page 12: ...eflate all tires to 83 kPa 12 psi 2 Installing the Handle Parts needed for this procedure 1 Handle 3 Locknut 1 2 inch Assembling the Handle to the Machine 1 Insert the studs at the end of the handleba...

Page 13: ...ugh the grommet in the handle bar channel Figure 7 g358122 Figure 7 1 6 pin connector machine wire harness 2 12 pin connector machine wire harness 2 Plug the 12 pin connector of the machine harness in...

Page 14: ...hrough the slots in the channel Figure 10 g372270 Figure 10 1 Slot handle bar channel 3 Slot guide bracket 2 Cable tie 7 Secure the machine harness to the guide bracket with a cable tie through the sl...

Page 15: ...ng in personal injury When removing or installing the battery do not allow the battery terminals to touch any metal parts of the machine Do not allow metal tools to short between the battery terminals...

Page 16: ...artment door 4 Installing the Rear Hood Latch Lock CE Machines Parts needed for this procedure 2 Latch lock 2 Tap bolt 2 Internal tooth lock washer Procedure If you are setting up this machine for use...

Page 17: ...th CE Install the belt cover latch link as follows 1 Locate the hole in the belt cover next to the slot for the latch lever Figure 15 and Figure 16 g010024 Figure 15 1 Belt cover 2 Latch lever 2 Secur...

Page 18: ...hol as shown in Figure 18 and allow the surface to dry g338269 Figure 18 1 Apply the decals here 3 Apply the CE decal and the production year decal to the fork leg Figure 18 7 Installing the Tine Hold...

Page 19: ...tion Operator Presence Bail The operator presence bail Figure 20 helps ensure that you are in the operator s position while driving the machine or running the coring head Note Releasing the operator p...

Page 20: ...cruise control in an automobile The ENGAGE position locks the current ground speed at which the machine is driving The ON position activates the ground speed lock The OFF position shuts off the groun...

Page 21: ...Figure 23 Fuel Shutoff Valve Use the fuel shutoff valve to control fuel from the fuel tank Figure 24 g338576 Figure 24 1 Fuel shutoff valve Using the InfoCenter LCD Display The InfoCenter LCD display...

Page 22: ...rious states that the machine currently has you can use this to troubleshoot certain issues as it quickly tells you which machine controls are active and which are shutoff Statistics Lists counters fo...

Page 23: ...e Run PTO Traction Refer to the Service Manual or your authorized Toro distributor for more information on the Engine Run menu and the information contained there Protected Menus There are 3 protected...

Page 24: ...u can view and change the settings in the Protected Menu Once you access the Protected Menu scroll down to Protect Settings option Use the right button to change the setting Setting the Protect Settin...

Page 25: ...attachments and accessories To ensure optimum performance use only genuine Toro replacement parts and accessories Replacement parts and accessories made by other manufacturers could be dangerous and s...

Page 26: ...ss they are functioning properly Fuel Safety Use extreme care in handling fuel It is flammable and its vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use onl...

Page 27: ...is fully released The safety interlock system prevents the engine from starting unless the coring head bail is fully released The safety interlock system raises the coring head and shuts it off if yo...

Page 28: ...While holding the traction control release the operator presence bail Figure 33 Important The machine must stop driving forward g358599 Figure 33 1 Operator presence bail 2 Traction control Testing th...

Page 29: ...the tine ground height refer to Assembling the Tines to the Coring Head page 30 and Calibrating the Tine Ground Height page 36 Installing Turf Guards Tine Holders and Tines Important You must calibra...

Page 30: ...9 Figure 39 1 Tine holder 3 Bolt 3 8 x 1 1 2 inches 2 Tine clamp 2 Assemble the tines into the tine holder and tine clamp Figure 40 g356451 Figure 40 1 Tine 2 Bolt 3 8 x 1 1 2 inches 3 Torque the bolt...

Page 31: ...4 inches 7 Torque the bolts 1 2 x 1 1 4 inches to 102 N m 75 ft lb 8 Calibrate the machine for tine to ground height refer to Running the Teach Ground Height Application page 36 Hole Depth Hole Spaci...

Page 32: ...ure 47 5 Press the right InfoCenter button to display the Setting the Tine Diameter screen Figure 47 Note Press the left InfoCenter button to display the Setting the Hole Spacing screen g372391 Figure...

Page 33: ...enter center button to decrease hole depth Press the right button to increase hole depth g357976 Figure 52 6 Press the left InfoCenter button to save your setting and exit the set depth screen 7 Rotat...

Page 34: ...tate the ignition key to the OFF position Setting Tine Diameter 1 Ensure that the coring head is raised refer to Raising the Coring Head page 27 2 Rotate the ignition key to the RUN position g358601 F...

Page 35: ...on until the Setting the Tine Quantity screen displays Figure 60 g372378 Figure 60 4 Press the center button to select the Set Quantity option Note The Set Quantity screen displays 5 Adjust the tine q...

Page 36: ...to the ground Figure 63 Important Keep your fingers away of the area where the belt merges and departs the pulley so that you do not pinch your fingers g343368 Figure 62 g343367 Figure 63 1 Outermost...

Page 37: ...touches the ground press the right InfoCenter button on the Lowering Head screen Figure 68 Note Tines should only touch the ground and not lift or unload the weight from the tires If the coring head l...

Page 38: ...lover accidents which can result in severe injury or death You are responsible for safe slope operation Operating the machine on any slope requires extra caution Evaluate the site conditions to determ...

Page 39: ...njuring you or bystanders Ensure that the handlebar is fully raised and securely latches to the detent plate g342477 Figure 72 1 Handlebar latch pin 3 Handlebar latch knob 2 Detent plate Releasing the...

Page 40: ...ow these instructions can burn out the starter motor 5 After the engine starts move the choke toward the OFF position If the engine runs rough or stalls move the choke back toward the ON position for...

Page 41: ...d lock while aerating allows you to continue driving the machine at the selected hole spacing speed at the end of an aeration pass turn the machine around and begin the next aeration pass without chan...

Page 42: ...release the aerate bail Note The coring head raises but the machine maintains ground speed at the aeration hole spacing rate 5 To disengage the speed lock operation perform one of the following Press...

Page 43: ...mp stop switch 1 If you are aerating release the aerate bail Figure 85 to raise the coring head refer to Raising the Coring Head page 46 g339607 Figure 85 1 Operator presence bail 3 Traction control 2...

Page 44: ...Driving the machine in reverse direction disengages the cruise control effect and causes the machine to drive at variable ground speed When you raise the head to turn the machine around for another p...

Page 45: ...d using the front tire and released the aerate bail g342257 Figure 91 1 Aerate bail Drive the machine in the reverse direction refer to Driving the Machine in the Reverse Direction page 46 Aerating Us...

Page 46: ...rection 1 If you lowered the coring head release the aerate bail Figure 95 g342258 Figure 95 1 Aerate bail 2 Traction control 2 Release the traction control and allow it to move to the NEUTRAL positio...

Page 47: ...g the area aerated and the displaced soil core volume Use the information from these counters to estimate the amount of top dressing to apply to the aerated turf area s The Area 1 counter is not PIN c...

Page 48: ...sure that the engine is running or the ignition key in the RUN position 3 In the InfoCenter navigate to the MAIN MENU Figure 102 g372501 Figure 102 4 Press the center InfoCenter button until the SERVI...

Page 49: ...2 Area and Volume Counters Supervisor Note Resetting the AREA 2 counters does not reset the AREA 1 counters 1 Enter the PIN code for the PROTECTED MENUS option Figure 107 refer to Accessing Protected...

Page 50: ...to stop 3 Remove the coring head cover refer to Removing the Coring Head Cover page 68 4 Remove the lynch pin securing the service latch to the side plate Figure 110 g342299 Figure 110 1 Support pin...

Page 51: ...or all moving parts to stop 3 Loosen the tine holder bolts and remove the old tine s 4 Insert the new tine s into the tine holder 5 Torque the tine holder bolts to 40 6 N m 30 ft lb 6 If needed repeat...

Page 52: ...e ground press the right InfoCenter button Figure 116 and run the Teach Ground Height application refer to Running the Teach Ground Height Application page 36 The tines are above the ground press the...

Page 53: ...er Hole 1 Carriage bolt rear 2 Flange locknut 5 Rotate the ratchet or breaker bar to relieve the tension on the rear carriage bolt and remove it from the upper hole Note The upper hole is the normal w...

Page 54: ...the stop bracket with the lynch pin 6 Repeat steps 3 through 5 at the other side of the machine Important Ensure that the spacer location above and below the left and right stop brackets are identical...

Page 55: ...g the Depth Stop Spacers for Automatic Ground Following 1 Park the machine on a level surface fully raise and latch the handlebar to engage the parking brake shut off the engine remove the key and wai...

Page 56: ...ydraulic Pump and Moving the Machine Required tools 15 mm socket and socket wrench Important Do not operate the engine with the bypass valve open for more than 10 to 15 seconds 1 If possible park the...

Page 57: ...for the bypass valve screw is shown in Figure 128 g342393 Figure 128 1 Bypass valve 2 Use a 15 mm socket and socket wrench to rotate the bypass valve clockwise 1 1 2 turns Note Do not overtighten the...

Page 58: ...ulic damage may occur Removing the Tine holders from the Stomper Arms 1 Remove the tine holders from the stomper arms 2 Open the bypass valve refer to Bypassing the Hydraulic Pump and Moving the Machi...

Page 59: ...ce hole quality is deteriorating when the hole is slotted pulled forward If the hole entrance quality is deteriorating check the tine ground height calibration refer to Checking the Tine Ground Height...

Page 60: ...rear frame of the machine Figure 131 g358198 Figure 131 1 Flange locknut 3 Hardened oval washer 2 Spacer 4 Stud roto link dampener shaft 2 Remove the spacer if stowed and hardened oval washers 3 Rotat...

Page 61: ...ot running the machine Keep all parts of the machine in good working condition and all hardware tightened Replace all worn damaged or missing decals Cleaning the Machine Service Interval Before each u...

Page 62: ...se and latch the handlebar to engage the parking brake shut off the engine remove the key and wait for all moving parts to stop 3 Secure the coring head with the service latch refer to Supporting the...

Page 63: ...specification Ensure that all guards are installed and the hood is secured shut after maintaining or adjusting the machine Recommended Maintenance Schedule s Maintenance Service Interval Maintenance P...

Page 64: ...for routine use For the week of Maintenance Check Item Mon Tues Wed Thurs Fri Sat Sun Check the safety interlock operation Check parking brake operation Check the engine oil level Check fuel level Ch...

Page 65: ...efer to Shutting Off the Engine page 40 4 Allow the machine to cool Lifting the Machine CAUTION If the machine is not properly supported by blocks or jack stands the machine may move or fall which may...

Page 66: ...If available use a hoist to lift the rear of the machine Use the eyelets in the coring head bearing housings as hoist attachment points Figure 139 g341103 Figure 139 1 Eyelets coring head bearing hous...

Page 67: ...143 g340148 Figure 143 1 Mount bracket belt cover 2 Cover support bracket machine frame 2 Lower the belt cover Figure 144 g340174 Figure 144 3 Fully lower the latch handle to secure the cover Figure...

Page 68: ...rs the slot in the side of the coring head cover Figure 148 g340150 Figure 148 1 Lock plate bolt 2 Lock plate 2 Rotate the lock plate to clear the latch Figure 148 3 Repeat 1 and 2 at the other side o...

Page 69: ...ring head cover at the 4 latch location Figure 152 g340151 g340152 Figure 152 1 Latch hook 2 Latch 3 If you machine has CE latch locks rotate the lock plate until it aligns with the slot in the side o...

Page 70: ...riodic inspections of bearing condition and seal integrity should be conducted to avoid downtime Inspect the bearings seasonally and replace them if they are damaged or worn Bearings should operate sm...

Page 71: ...cleaner cover 7 Paper filter 3 Cover nut 8 Rubber seal 4 Spacer 9 Air cleaner base 5 Cover 4 Carefully slide the foam pre filter off the paper element Figure 154 5 Unscrew the cover nut and remove th...

Page 72: ...ows g341978 Figure 158 Checking the Engine Oil Level Service Interval Before each use or daily The engine is shipped with oil in the crankcase however check the oil level before and after the engine i...

Page 73: ...plug and remove the plug Figure 160 Note Allow the oil to fully drain g341500 Figure 160 1 Oil filter 2 Oil drain plug 4 Thread the oil drain plug into the engine and tighten the plug Note Discard the...

Page 74: ...ator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Important Never clean the spark plugs Always replace the spark plugs when they have a blac...

Page 75: ...nd is cold Wipe up any fuel that spills Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 25 mm 1 inch below the top of the tank not the filler neck This empty spa...

Page 76: ...fuel tank when the engine is cold Do this outdoors in an open area Wipe up any fuel that spills Never smoke when draining fuel and stay away from an open flame or where a spark may ignite the fuel fum...

Page 77: ...Battery Connections Service Interval Yearly Check the battery cable connections WARNING Battery terminals or metal tools could short against metal tractor components causing sparks Sparks can cause t...

Page 78: ...k the component and wiring for a short circuit to ground 1 Unlatch and open the battery compartment door Figure 170 g338268 Figure 170 1 Latch 2 Battery compartment door 2 Remove the cover from the fu...

Page 79: ...ental exposure to chemicals can deteriorate the rubber over time and lead to premature wear or material loss i e separated or missing belt plies 1 Remove the belt cover refer to Removing the Belt Cove...

Page 80: ...a few hours by a doctor Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Kee...

Page 81: ...s not available you may use another conventional petroleum based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets ind...

Page 82: ...r neck and wipe it with a clean rag Insert the dipstick into the filler neck then remove it and check the level of the fluid The fluid level should be up to the mark on the dipstick Figure 179 g340188...

Page 83: ...Note Do not overfill the hydraulic reservoir with fluid 8 Install the belt cover refer to Installing the Belt Cover page 67 Aerator Maintenance Checking the Fastener Torque Service Interval After the...

Page 84: ...ps 2 through 4 at the other side of the machine Replacing the Turf Guards Replace turf guards if they are broken or worn to less than 6 mm 1 4 inch thickness Broken turf guards can catch and tear the...

Page 85: ...he season Perform all the steps in Storing the Machine for less than 30 days page 85 and the following Preparing the Chassis page 85 Preparing the Engine and Fuel System page 85 Preparing the Battery...

Page 86: ...ote Dispose of fuel properly Recycle it according to local codes Preparing the Battery 1 Remove the battery terminals from the battery posts and remove the battery from the machine 2 Clean the battery...

Page 87: ...not start starts hard or fails to keep running 7 There is dirt water or stale fuel in the fuel system 7 Contact your authorized the manufacturer distributor 1 The engine load is excessive 1 Reduce th...

Page 88: ...ger valid 1 Calibrate the tine ground height 2 The turf does not support the installed tine quantity or selected tine spacing 2 Adjust the tine quantity or diameter adjust the hole spacing and review...

Page 89: ...Notes...

Page 90: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 91: ...schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings comp...

Page 92: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

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