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172-65129A-03  (GAS1N/GAS2N/GAS3N)    23  Oct  2018

 

Contents 

Introduction ........................................................................ 2

 

Safety Considerations ........................................................ 3

 

Checking the Piping ........................................................... 5

 

Operation ........................................................................... 6

 

Specifications ..................................................................... 7

 

Configuration ...................................................................... 8

 

Installation .......................................................................... 9

 

The Need for a Pressure-balancing Line ......................... 10

 

Secondary Side Precautions ............................................ 10

 

Maintenance ..................................................................... 11

 

Disassembly/Reassembly ................................................ 12

 

Troubleshooting ............................................................... 14

 

  EXPRESS LIMITED WARRANTY .......................... 15

 

 

Introduction 

 

Thank you for purchasing the 

  free float gas trap. 

This product has been thoroughly inspected before being shipped from the factory. 
When the product is delivered, before doing anything else, check the specifications 
and external appearance to make sure nothing is out of the ordinary. Also be sure to 
read this manual carefully before use and follow the instructions to be sure of using 
the product properly. 

If this product is used with toxic, flammable or otherwise hazardous fluids, all 
responsibility for regulatory compliance, product selection (including materials), handling, 
safety measures, etc. for the hazardous fluid(s) must be borne by the customer. 

Under no circumstances will TLV CO., LTD. be liable for consequential economic 
loss damage or consequential damage to property or persons caused by explosions, 
poisoning or other accidents due to use with hazardous fluids. 

This free float gas trap uses a precision-polished float and three-point seating for the 
valve body. With no hinges or levers, the trap continuously discharges condensate, 
preventing it from collecting. The three-point seating supports the precision-polished 
float securely at three points and ensures a high degree of sealing when even only 
minute quantities of condensate are present. The trap can also be disassembled and 
reassembled while still installed in the piping, which results in considerable time 
savings and facilitates repair and maintenance. 
This gas trap’s outstanding features of the precision-polished float and three-point 
seating, combined with a mechanism that has a proven record of success, increase 
the efficiency of a variety of systems and reduce time and labor needed for 
maintenance and bypass blowdown operations. 

If detailed instructions for special order specifications or options not contained in this 
manual are required, please contact 

  for full details. 

This instruction manual is intended for use with the model(s) listed on the front cover. It 
is necessary not only for installation, but for subsequent maintenance, disassembly/ 

reassembly and troubleshooting. Please keep it in a safe place for future reference. 

Summary of Contents for GAS1N

Page 1: ...GAS2N GAS3N 23 October 2018 Manufacturer 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2018 by TLV CO LTD All rights reserved Free Float Gas Tr...

Page 2: ...persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap uses a precision polished float and three point seating for the valve body With no h...

Page 3: ...n which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment pro...

Page 4: ...t is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Take measures to ensure the proper handling such as recovery or dilution of hazardous fluids discharge...

Page 5: ...outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into th...

Page 6: ...and after disassembly maintenance 2 Condensate Discharge As condensate enters the trap the float rises due to buoyancy opening the orifice and allowing condensate to be discharged Increasing condensa...

Page 7: ...ecifications GAS1N Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Valve No Production Lot No Maximum Differential Pressure GAS2N GAS3...

Page 8: ...te 12 Drain Plug 13 Drain Plug Gasket 14 Flange Socket 15 Guide Pin 16 Eye Bolt 17 Holder Rod No Name 1 Body 2 Cover 3 Orifice 4 Float 5 Orifice Gasket 6 Cover Gasket 7 Cover Bolt 8 Cover Nut 9 Plug 1...

Page 9: ...sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Instal...

Page 10: ...n the trap cover and the dry portion of the receiver tank or gas main Connect the pressure balancing line in the following manner Receiver Tank Gas Main Secondary Side Precautions Take measures to ens...

Page 11: ...ethoscope or thermometer If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharg...

Page 12: ...with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket Remove the gasket Replace with a new gasket coat surfaces with anti seize Removing Reat...

Page 13: ...lug 100 73 26 1 GAS3N Cover Nut 250 185 27 1 1 16 Orifice 300 220 32 1 1 4 Plug 300 220 36 1 13 32 Drain Plug 150 110 30 1 3 16 NOTE Coat all threaded portions with anti seize The same tightening torq...

Page 14: ...ing are clogged with rust and scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Comp...

Page 15: ...pecifications or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3...

Page 16: ...SSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDI...

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