background image

 

172-65129A-03  (GAS1N/GAS2N/GAS3N)    23  Oct  2018

 

Checking the Piping 

 

 

Use only under conditions in which no water hammer will occur. The 

impact of water hammer may damage the product, leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

Check to make sure that the pipes to be connected to the trap have been installed 
properly. 

1.  Is the pipe diameter suitable? 
2.  Is the piping where the trap is to be installed horizontal? 
3.  Has sufficient space been secured for maintenance? 
4.  Have isolation valves and a strainer (40 mesh or finer) been installed at the inlet 

and outlet? If the outlet is subject to back pressure, has a check valve been 
installed? 

5.  Is the inlet pipe as short as possible, with as few bends as possible, and installed 

so the liquid will flow naturally down into the trap? 

6.  Has the piping work been done correctly, as shown in the figures below? 
 

Requirement 

Correct 

Incorrect 

Install catchpot with the 
proper diameter. 

 

 

Diameter is too small.   

Make sure the flow of 
condensate is not 
obstructed. 

 

Diameter is too small and inlet 
protrudes into pipe interior. 

To prevent rust and scale 
from flowing into the trap, 
the inlet pipe should be 
connected 25 

– 50 mm (1 –

 2 in) above the base of the 
T-pipe. 

 

Rust and scale flow into the trap 
with the condensate. 

When installing on the blind 
end, make sure the flow of 
condensate is not 
obstructed. 

 

 

Condensate collects in the pipe. 

 

Summary of Contents for GAS1N

Page 1: ...GAS2N GAS3N 23 October 2018 Manufacturer 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2018 by TLV CO LTD All rights reserved Free Float Gas Tr...

Page 2: ...persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap uses a precision polished float and three point seating for the valve body With no h...

Page 3: ...n which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment pro...

Page 4: ...t is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Take measures to ensure the proper handling such as recovery or dilution of hazardous fluids discharge...

Page 5: ...outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into th...

Page 6: ...and after disassembly maintenance 2 Condensate Discharge As condensate enters the trap the float rises due to buoyancy opening the orifice and allowing condensate to be discharged Increasing condensa...

Page 7: ...ecifications GAS1N Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Valve No Production Lot No Maximum Differential Pressure GAS2N GAS3...

Page 8: ...te 12 Drain Plug 13 Drain Plug Gasket 14 Flange Socket 15 Guide Pin 16 Eye Bolt 17 Holder Rod No Name 1 Body 2 Cover 3 Orifice 4 Float 5 Orifice Gasket 6 Cover Gasket 7 Cover Bolt 8 Cover Nut 9 Plug 1...

Page 9: ...sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Instal...

Page 10: ...n the trap cover and the dry portion of the receiver tank or gas main Connect the pressure balancing line in the following manner Receiver Tank Gas Main Secondary Side Precautions Take measures to ens...

Page 11: ...ethoscope or thermometer If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharg...

Page 12: ...with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket Remove the gasket Replace with a new gasket coat surfaces with anti seize Removing Reat...

Page 13: ...lug 100 73 26 1 GAS3N Cover Nut 250 185 27 1 1 16 Orifice 300 220 32 1 1 4 Plug 300 220 36 1 13 32 Drain Plug 150 110 30 1 3 16 NOTE Coat all threaded portions with anti seize The same tightening torq...

Page 14: ...ing are clogged with rust and scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Comp...

Page 15: ...pecifications or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3...

Page 16: ...SSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDI...

Reviews: