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172-65129A-03  (GAS1N/GAS2N/GAS3N)    23  Oct  2018

 

11 

Maintenance 

 

 

Take measures to prevent people from coming into direct contact with 

product outlets. Failure to do so may result in burns or other injury from 

the discharge of fluids.

 

CAUTION 

 

 

Be sure to use only the recommended components when repairing the 

product, and NEVER attempt to modify the product in any way. Failure to 

observe these precautions may result in damage to the product or burns 

or other injury due to malfunction or the discharge of fluids.

 

CAUTION 

 

Operational Check 

A visual inspection of the following items should be done on a daily basis to 
determine whether the trap is operating properly or has failed. Periodically (at least 
biannually) the operation should also be checked by using diagnostic equipment 
such as a stethoscope or thermometer.   

If the product should fail, it may cause damage to piping and equipment, resulting in 
faulty or low quality products or losses due to steam leakage.   

 

Normal                                                 

:  Condensate is discharged intermittently together with flash 

steam, and the sound of flow can be heard. If there is very 
little condensate, there is almost no sound of flow. 

Blocked                                         

(Discharge Impossible)

 

:  No condensate is discharged. 

Blowing                                             

:  Gas continually flows from the outlet and there is a high-

pitched hissing sound.   

Gas Leakage   

:  Gas is discharged through the trap outlet together with 

condensate, accompanied by a high-pitched hissing sound. 

 

Parts Inspection 

When parts have been removed, or during periodic inspections, use the following 
table to inspect the parts and replace any that are found to be defective. 
 

Procedure 

Gasket(s):   

Check for warping and damage 

Orifice:   

Check for damage 

Orifice Opening:   

Check for dirt, oil film, wear and damage 

Float:   

Check for scratches, dents, etc. 

Body Interior 

Check for build-up 

 

 

Summary of Contents for GAS1N

Page 1: ...GAS2N GAS3N 23 October 2018 Manufacturer 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2018 by TLV CO LTD All rights reserved Free Float Gas Tr...

Page 2: ...persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap uses a precision polished float and three point seating for the valve body With no h...

Page 3: ...n which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment pro...

Page 4: ...t is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Take measures to ensure the proper handling such as recovery or dilution of hazardous fluids discharge...

Page 5: ...outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into th...

Page 6: ...and after disassembly maintenance 2 Condensate Discharge As condensate enters the trap the float rises due to buoyancy opening the orifice and allowing condensate to be discharged Increasing condensa...

Page 7: ...ecifications GAS1N Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Valve No Production Lot No Maximum Differential Pressure GAS2N GAS3...

Page 8: ...te 12 Drain Plug 13 Drain Plug Gasket 14 Flange Socket 15 Guide Pin 16 Eye Bolt 17 Holder Rod No Name 1 Body 2 Cover 3 Orifice 4 Float 5 Orifice Gasket 6 Cover Gasket 7 Cover Bolt 8 Cover Nut 9 Plug 1...

Page 9: ...sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Instal...

Page 10: ...n the trap cover and the dry portion of the receiver tank or gas main Connect the pressure balancing line in the following manner Receiver Tank Gas Main Secondary Side Precautions Take measures to ens...

Page 11: ...ethoscope or thermometer If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharg...

Page 12: ...with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket Remove the gasket Replace with a new gasket coat surfaces with anti seize Removing Reat...

Page 13: ...lug 100 73 26 1 GAS3N Cover Nut 250 185 27 1 1 16 Orifice 300 220 32 1 1 4 Plug 300 220 36 1 13 32 Drain Plug 150 110 30 1 3 16 NOTE Coat all threaded portions with anti seize The same tightening torq...

Page 14: ...ing are clogged with rust and scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Comp...

Page 15: ...pecifications or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3...

Page 16: ...SSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDI...

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