Danfoss VLT AAF00x Operating Instructions Manual Download

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MAKING MODERN LIVING POSSIBLE

VLT® Active Filter AAF00x Operating Instructions

Summary of Contents for VLT AAF00x

Page 1: ...MAKING MODERN LIVING POSSIBLE VLT Active Filter AAF00x Operating Instructions...

Page 2: ...n and Unpacking 10 4 2 4 Lifting 11 4 2 5 Mechanical Dimensions 12 4 3 Mechanical Installation 17 4 3 3 Terminal Locations Frame size D 18 4 3 4 Terminal Locations Frame size E 18 4 3 5 Cooling and Ai...

Page 3: ...ptions 8 78 6 11 5 Special Functions 14 79 6 11 6 FC Information 15 80 6 11 7 Data Readouts 16 81 6 11 8 AF Settings 300 82 6 11 9 AF Readouts 301 82 7 RS 485 Installation and Setup 83 7 2 Network Con...

Page 4: ...ext Blocks 88 7 4 5 Conversion Factor 88 7 4 6 Parameter Values 88 8 General Specifications 89 8 1 Electrical Data 89 8 1 1 Power Rating 89 9 Troubleshooting 93 Contents VLT Active Filter AAF 00x MG 9...

Page 5: ...ng out of the use or the inability to use information contained in this manual even if advised of the possibility of such damages In particular Danfoss is not responsible for any costs including but n...

Page 6: ...l even after the equipment has been disconnected from mains Before touching any potentially live parts of the unit wait at least as follows 380 480 V 190 400A wait at least 20 minutes Shorter time is...

Page 7: ...allation requirements 2 1 5 Avoid Unintended Start NOTE While the Active Filter is connected to mains the device can be started stopped using digital commands bus commands references or via the Local...

Page 8: ...ettings allow for fast start up but dedicated programming is possible through the local user control panel LCP allowing adaptation to more demanding applications The filter allows either overall or se...

Page 9: ...g the product to the local Danfoss sales office i e AAF 00XA190T4E21H2xGCXXXSXXXXAxBXCFXXXDx The meaning of the characters in the string can be located in the following pages containing the ordering n...

Page 10: ...O option occupied with Active Filter control card D options 38 39 DX No Options Possible choice Product groups 1 3 AAF Series 4 6 006 Current rating 7 10 A190 190Amp A250 250Amp A310 310Amp A400 400 A...

Page 11: ...considering the following see details on the following pages Ambient temperature conditions Altitude at installation point Installation and compensation method How to cool the unit Position of the Act...

Page 12: ...n 4 3 Recommended Lifting Method for AAF 006 Frame Sizes D13 and E9 NOTE The lifting bar must be able to handle the weight of the unit See Mechanical Dimensions for the weight of the different frame s...

Page 13: ...e unit to provide proper cooling The plinth of the D and E frames filters should be mounted before the unit is lifted to its final position 4 2 5 Mechanical Dimensions 1733 6 68 1553 4 61 1853 6 73 20...

Page 14: ...4 9 130BB961 10 Illustration 4 5 Frame size D13 AAF06 1549 9 61 2119 8 83 159 2 8 493 5 19 2000 1 79 130BB496 10 840 Illustration 4 6 Frame size E7 AAF05 How to Install VLT Active Filter AAF 00x MG 90...

Page 15: ...91 35 mm 493 23 mm 2000 78 78 195 7 68 491 19 19 43 130BB644 10 1498 59 06 600 Illustration 4 7 Frame size E9 AAF06 How to Install VLT Active Filter AAF 00x 14 MG 90 V2 02 VLT is a registered Danfoss...

Page 16: ...Type 1 Type 1 Nominal current rate 190A 250A Shipping Dimensions Height mm 1852 2111 Width mm 1118 1118 Depth mm 947 947 Weight kg 400 450 Filter Dimensions Height mm 1732 2000 Width mm 840 840 Depth...

Page 17: ...ype 1 12 Type 1 12 Nominal current rate 190A 250 310 400A Shipping Dimensions Height mm 750 864 Width mm 737 737 Depth mm 1943 2203 Weight kg 340 500 Filter Dimensions Height mm 1740 2000 Width mm 600...

Page 18: ...t the unit rod or tube max 25mm 1 inch able to lift minimum 1000kg Crane other lifting aid to place the unit in position Torx T50 tool 4 3 2 General Considerations Space Ensure proper space above and...

Page 19: ...R L1 91 T L3 93 S L Illustration 4 12 Terminal Location of Frame D9 3X 276 87 10 9 0 0 267 4 10 5 0 0 120 8 4 8 236 8 9 3 0 0 324 8 12 8 130BB723 10 Illustration 4 13 Terminal Location of Frame D13 Be...

Page 20: ...outlet ducted via an optional top duct NOTE A door fan s is required on the enclosure to remove the heat losses not contained in the backchannel of the unit and any additional losses generated from o...

Page 21: ...er cooling of the unit If the gland plate is not mounted the unit may trip on Alarm 69 Pwr Card Temp Cable entries viewed from the bottom of the filter 246 0 10 20 0 1 380 0 15 419 7 17 55 9 2 2X 130B...

Page 22: ...ction is for the field installation of input option kits available for Active Filters Do not attempt to remove RFI filters from input plates Damage may occur to RFI filters if they are removed from th...

Page 23: ...o be rated at a higher current then the filter rating itself 3 Phase power input 130BA026 10 91 L1 92 L2 93 L3 95 PE NOTE If is insufficient to rate the power cable for the filter current rating alone...

Page 24: ...engths to less then 200m For protection of the active filter the recommended fuses must be used or the unit must be with built in fuses Recommended fuses can be seen in the tables of the fuse section...

Page 25: ...Mains contactor 2 FC card 8 Power card 3 AFC card 9 Mains wire connection 4 RFI input option plate 10 Back channel 5 Fuse disconnect mains option 11 LCL circuitry 6 LCL circuitry 12 DC capacitors How...

Page 26: ...5 LCL line reactor 2 Mains wire connection 6 LCL capacitors R S T 7 LCL filter reactor L1 L2 L3 8 CT wire connection point 3 Input plate 9 Fan SMPS fuse 4 Backchannel fan How to Install VLT Active Fi...

Page 27: ...actor 2 FC card 8 Power card 3 AFC card 9 Mains wire connection 4 RFI input option plate 10 Back channel 5 Fuse disconnect mains option 11 LCL circuitry 6 LCL circuitry 12 DC capacitors Table 4 3 Fram...

Page 28: ...omponent may develop in the fault current If ELCB relays are used local regulations must be observed To reassure effective protection and unintended tripping of protective relays all relays must be su...

Page 29: ...10 15 30 Impedance of current CT 0 15 0 25 0 35 0 55 1 15 Table 4 4 Rated Power Burden NOTE All other technical data like dynamic rated current maximal permitted operating voltage thermal dimensioning...

Page 30: ...xternal CTs should be installed on all three phases to detect the harmonic content of the grid The flow direction of the sensor is in most cases indicated by an arrow The arrow should point in the dir...

Page 31: ...s are installed in front of only some of the loads the filter will not compensate unwanted current deformation of the frequency converter and motor on the right hand side If CTs are installed in front...

Page 32: ...ad side CT installation Only one CT per phase not possible for summation CTs CTs are part of below standard range 600 750 1000 1250 1500 2000 2500 3000 3500 4000 Table 4 6 Primary Rating A Most restri...

Page 33: ...in the installation and must be conducted for the longest total wire string when using summation CTs 4 5 10 Active Filter Operating with Capacitor Banks The VLT Active Filter is able to run in conjun...

Page 34: ...with CT measurement PCC1 130BB519 11 M M AAF Illustration 4 38 CT s installation does not measure capacitor current For installations where the CT s connection point can be moved Illustration 4 38 is...

Page 35: ...ide the needed protection for the installation Over current protection must always be carried out according to national regulations Supplementary fuses SMPS Fuse Frame size Bussmann PN LittelFuse Rati...

Page 36: ...10mm 130BA150 10 9 10 mm 0 37 in 2 Insert a screwdriver1 in the square hole 130BT312 10 3 Insert the cable in the adjacent circular hole 130BT311 10 4 Remove the screwdriver The cable is now mounted...

Page 37: ...istance between mains wire and control cables 4 5 16 External Fan Supply In case the Active Filter is supplied by DC or if the fan must run independently of the power supply an external power supply c...

Page 38: ...32 33 20 37 130BB507 11 Illustration 4 41 Diagram showing all electrical terminals without options Terminals L1 L2 and L3 91 92 93 and 95 are grid connection terminals Terminal 37 is the input to be u...

Page 39: ...ut wiring NPN Sink Digital input wiring 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT107 11 NOTE To comply with EMC emission specifications screened cables are recommended If an unscreened cable is...

Page 40: ...filters uses the same current input and so only one external set of CTs have to be installed In case additional filtration is needed additional filters have to use separate current transformers instal...

Page 41: ...it is recommend setting follower units manually It is advised to use the following procedure for setting the CT values 1 Program master unit 300 10 Active Filter Nominal Voltage 2 Program master unit...

Page 42: ...lable behaviour of the filter 1 300 26 CT Placement 2 300 29 Start Auto CT Detection Follow these steps to reassure correct installed current transformers 1 Locate the CT 2 Note the position in the in...

Page 43: ...set for all three CTs individually Then the current transducers are successful configured the filter is ready to start it operation To setup the filter compensation mode and priority please consult t...

Page 44: ...set up Polarity 300 25 Sequency 33 24 Primary rate 300 20 Failed Auto CT 300 29 Remove CT shorts at the CT terminal block Succesful Program filter mode Priority 300 01 Cos fi setpoint 300 35 Harmonic...

Page 45: ...the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm Warning On Warm Alarm OK Status Quick Menus Main Menu Alarm Log Status 1 1 0 0 0 0 0 C 111A 0A Aur...

Page 46: ...d for brighter display Indicator lights LEDs If certain threshold values are exceeded the alarm and or warning LED lights up A status and alarm text appear on the control panel The On LED is activated...

Page 47: ...e of a parameter 130BT117 10 OK B a c k Info Warm Alarm On C a n c e l Operation keys for local control are found at the bottom of the control panel 130BP046 10 Hand on Off Auto on Reset Hand on enabl...

Page 48: ...eters are indexed when placed in a rolling stack 15 30 Alarm Log Error Code to 15 32 Alarm Log Time contain a fault log which can be read out Choose a parameter press OK and use the up down navigation...

Page 49: ...Volt s 15 20 Historic Log Event to 15 22 Historic Log Time 15 30 Alarm Log Error Code to 15 32 Alarm Log Time NOTE Parameters selected in 0 25 My Personal Menu will stay present with default factory...

Page 50: ...provides a PC tool for communication between PC and filter PC based Configu ration Tool MCT 10 Set up Software Please consult the MCT 10 Set up Software software where build in literature can reveal m...

Page 51: ...A separate manual for MCT 10 Set up Software is available MG 10 Rx yy The MCT 10 Set up Software modules The following modules are included in the software package MCT 10 Set up Software Setting para...

Page 52: ...utton Pressing Quick Menu the list indicates the different areas contained in the Quick menu Efficient parameter set up for most applications The parameters can easily be set up for most the applicati...

Page 53: ...0 24 Display Line 3 Large can be viewed It is possible to store up to 120 samples in the memory for later reference Please notice that the parameters listed in the below table for Q6 only serve as exa...

Page 54: ...nformation Parameter group containing filter information such as operating data hardware configuration and software versions 16 Data Readouts Parameter group for data readouts e g actual references vo...

Page 55: ...package 3 Magyar Part of Language package 3 Czech Part of Language package 3 Polski Part of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 Bahasa Indonesia Part...

Page 56: ...nable conflict free changes from one set up to another during operation link set ups 0 12 This Set up Linked to Option Function containing parameters which are not changeable during operation The link...

Page 57: ...0 20 Display Line 1 1 Small Option Function Select a variable for display in line 1 left position 0 None No display value selected 1501 Running Hours 1600 Control Word Present control word 1603 Statu...

Page 58: ...9999 Define up to 50 parameters to appear in the Q1 Personal Menu accessible via the Quick Menu key on the LCP The parameters will be displayed in the Q1 Personal Menu in the order they are programmed...

Page 59: ...ction 2 Copy to set up 2 Copies all parameters in the present Programming Set up defined in 0 11 Programming Set up to Set up 2 3 Copy to set up 3 Copies all parameters in the present Programming Set...

Page 60: ...r operation either in PNP or NPN systems 0 PNP Action on positive directional pulses PNP systems are pulled down to GND 5 00 Digital I O Mode Option Function 1 NPN Action on negative directional pulse...

Page 61: ...nd 300 41 Follower ID for more infomation about paralleling 100 Follower AF 2 Run Feedback Do not program this setting It is done automatically for paralleling See 300 40 Master Follower Selection and...

Page 62: ...ice 9 is only available when the MCB 112 PTC Thermistor Card is connected Choises 4 9 are only available when the MCB 112 PTC Thermistor Card is connected Overview of functions alarms and warnings Fun...

Page 63: ...utputs This parameter only applies to FC 302 6 4 4 5 4 Relays Parameters for configuring the timing and the output functions for the relays 5 40 Function Relay Option Function 0 No operation 128 SC co...

Page 64: ...a valid control word 8 04 Control Word Timeout Function Select the time out function The time out function activates when the control word fails to be updated within the time period specified in 8 03...

Page 65: ...tion between transmitting a request and receiving a response Exceeding this delay time will cause control word time out 8 37 Max Inter Char Delay Range Function Application dependent Application depen...

Page 66: ...on via the fieldbus serial communication port OR via one of the digital inputs NOTE This parameter is active only when 8 01 Control Site is set to 0 Digital and control word How to Programme VLT Activ...

Page 67: ...ameter is active when 14 20 Reset Mode is set to Automatic reset 1 13 14 22 Operation Mode Option Function Use this parameter to specify normal operation to perform tests or to initialise all paramete...

Page 68: ...many hours the unit has run The value is saved when the unit is turned off 15 01 Running Hours Range Function 0 h 0 2147483647 h View how many hours the filter has run Reset the counter in 15 07 Rese...

Page 69: ...entage of all samples prior to a trigger event which are to be retained in the log See also 15 12 Trigger Event and 15 13 Logging Mode 6 7 3 15 2 Historic Log View up to 50 logged data items via the a...

Page 70: ...codes values and time stamp can be viewed for all logged data 15 30 Fault Log Error Code Array 10 Range Function 0 0 255 View the error code and look up its meaning in the Troubleshooting chapter of t...

Page 71: ...on software version 15 62 Option Ordering No Range Function 0 0 0 Shows the ordering number for the installed options 15 63 Option Serial No Range Function 0 0 0 View the installed option serial numbe...

Page 72: ...tage Range Function 0 V 0 10000 V View a measured value The value is filtered with an 30ms time constant 16 34 Heatsink Temp Range Function 0 C 0 255 C View the heatsink temperature The cut out limit...

Page 73: ...trol word depends on the fieldbus option installed and the Control word profile selected in 8 10 Control Profile For more information please refer to the relevant fieldbus manual 16 84 Comm Option STW...

Page 74: ...his value can be determined by 300 25 CT Polarity Option Function performing an auto CT detection using parameter 300 29 300 26 CT Placement Option Function 0 PCC 1 Load Current Enter the placement of...

Page 75: ...aster Each follower unit has to be programmed at 300 41 Follower ID The ID of the followers needs to be different from each other 300 50 Enable Sleep Mode Option Function This parameter saves energy a...

Page 76: ...total harmonic distortion of the current 301 11 Estimated THD of Voltage Range Function 0 0 200 View the total harmonic distortion of the voltage This value is estimated because the active filter does...

Page 77: ...vailable Conversion index This number refers to a conversion figure used when writing or reading by means of an active filter Conv index 100 75 74 70 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 3600000...

Page 78: ...Line 1 3 Small 30120 All set ups TRUE Uint16 0 23 Display Line 2 Large 30100 All set ups TRUE Uint16 0 24 Display Line 3 Large 30121 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set...

Page 79: ...rminal 29 Digital Output 0 No operation All set ups x TRUE Uint8 5 4 Relays 5 40 Function Relay 0 No operation All set ups TRUE Uint8 5 41 On Delay Relay 0 30 s All set ups TRUE 2 Uint16 5 42 Off Dela...

Page 80: ...Operation Mode 0 Normal operation All set ups TRUE Uint8 14 23 Typecode Setting null 2 set ups FALSE Uint8 14 28 Production Settings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set...

Page 81: ...set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set ups FAL...

Page 82: ...essionLimit All set ups FALSE 2 Uint32 16 37 Inv Max Current ExpressionLimit All set ups FALSE 2 Uint32 16 39 Control Card Temp 0 C All set ups FALSE 100 Uint8 16 40 Logging Buffer Full 0 No All set u...

Page 83: ...wer Selection 2 Not Paralleled 2 set ups FALSE Uint8 300 41 Follower ID 1 N A 2 set ups FALSE 0 Uint32 300 42 Num of Follower AFs 1 N A 2 set ups FALSE 0 Uint32 300 5 Sleep Mode 300 50 Enable Sleep Mo...

Page 84: ...gland It may be necessary to apply potential equalizing cables to maintain the same ground potential throughout the network particularly in instal lations where there are long lengths of cable To prev...

Page 85: ...smit without first being requested to do so and direct message transfer between the individual slaves is not possible Communications occur in the half duplex mode The master function cannot be transfe...

Page 86: ...4 Filter Address ADR Two different address formats are used The address range of the filter is either 1 31 or 1 126 1 Address format 1 31 Bit 7 0 address format 1 31 active Bit 6 is not used Bit 5 1...

Page 87: ...ameter number PNU 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 130BA268 10 PKE IND PWEhigh PWElow AK PNU Parameter commands and replies Parameter number Bits no 12 15 transfer parameter commands from master...

Page 88: ...a parameter contains not a numerical value but several data options e g 0 01 Language where 0 corresponds to English and 4 corresponds to Danish select the data value by entering the value in the PWE...

Page 89: ...gs are accessed in the same way as the other parameters The maximum text block size is 20 characters If a read request for a parameter is for more characters than the parameter stores the response is...

Page 90: ...ortion 10 with kept mitigation performance Reduced performance for higher pre distortion levels Harmonic Mitigation Performance THiD Best performance 4 Depending on filter vs distortion ratio Individu...

Page 91: ...4 V DC output Terminal number 13 Max load 200mA The 24V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Surround...

Page 92: ...ure of the heatsink is below the values stated in the tables on the following pages If a mains phase is missing the Active filter trips The active filter has a short circuit protection current rate of...

Page 93: ...mple of how to read the graph the situation at 2km is elaborated At a temperature of 45 C TAMB MAX 3 3 K 91 of the rated output current is available At a temperature of 41 7 C 100 of the rated output...

Page 94: ...ified or the alarm is trip locked see Table 9 1 Alarms that are trip locked offer additional protection means that the mains supply must be switched off before the alarm can be reset After being switc...

Page 95: ...h Fault X X 304 DC Over Current X X 305 Mains Freq Limit X 308 Resistor temp X X 309 Mains Earth Fault X X 311 Switch Freq Limit X 314 Auto CT Interrupt X 315 Auto CT Error X 316 CT Location Error X 3...

Page 96: ...DC Over Current Password Protection 19 00080000 524288 Resistor temp Resistor temp Reserved 20 00100000 1048576 Mains Earth Fault Mains Earth Fault Reserved 21 00200000 2097152 Switch Freq Limit Rese...

Page 97: ...iate circuit voltage exceeds the limit the frequency converter trips after a time Troubleshooting Connect a brake resistor Extend the ramp time Change the ramp type Activate the functions in 2 10 Brak...

Page 98: ...s Ambient temperature too high Motor cable too long Incorrect airflow clearance above and below the frequency converter Blocked airflow around the frequency converter Damaged heatsink fan Dirty heatsi...

Page 99: ...V DC is measured on the control card The external 24V DC backup power supply may be overloaded otherwise contact your Danfoss supplier WARNING 48 1 8V supply low The 1 8V DC supply used on the contro...

Page 100: ...alarm 1 left most inverter module 2 middle inverter module in F2 or F4 frequency converter 2 right inverter module in F1 or F3 frequency converter 3 right inverter module in F2 or F4 frequency conver...

Page 101: ...y that the mains frequency is within product specification The alarm may also indicate loss of mains for 1 3 electrical cycles The active filter must synchronize to the mains voltage in order to regul...

Page 102: ...detected Verify that the CTs used are of an appropriate ratio ALARM 314 Auto CT interrupt Auto CT detection was interrupted by the user ALARM 315 Auto CT error An error was detected while performing a...

Page 103: ...www danfoss com drives MG90V202 130R0506 MG90V202 Rev 2011 04 08...

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