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172-65129A-03  (GAS1N/GAS2N/GAS3N)    23  Oct  2018

 

 

Safety Considerations 

  Read this section carefully before use and be sure to follow the instructions. 

  Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 

opening/closing should be carried out only by trained maintenance personnel. 

  The precautions listed in this manual are designed to ensure safety and prevent 

equipment damage and personal injury. For situations that may occur as a result 
of erroneous handling, three different types of cautionary items are used to 
indicate the degree of urgency and the scale of potential damage and danger: 
DANGER, WARNING and CAUTION. 

  The three types of cautionary items above are very important for safety: be sure to 

observe all of them as they relate to installation, use, maintenance, and repair. 
Furthermore, TLV accepts no responsibility for any accidents or damage occurring 
as a result of failure to observe these precautions. 

Symbols 

 

Indicates a DANGER, WARNING or CAUTION item. 

 

DANGER 

 

Indicates an urgent situation which poses a threat of death or 
serious injury 

 

WARNING 

 

Indicates that there is a potential threat of death or serious injury 

 

CAUTION 

 

Indicates that there is a possibility of injury or equipment / product 
damage 

 

 

DANGER 

 

When used with toxic, flammable or otherwise hazardous 
fluids, manage properly and take appropriate safety measures 
for the hazardous fluids in use. 

Failure to do so may result in serious injury and/or severe damage 
to property caused by blockage or fluid leakage. 

 

WARNING 

 

NEVER apply direct heat to the float. 

The float may explode due to increased internal pressure, causing 
accidents leading to serious injury or damage to property and 
equipment. 

 

CAUTION 

 

Install properly and DO NOT use this product outside the 
recommended operating pressure, temperature and other 
specification ranges. This product is for intended use only. 

Improper use may result in such hazards as damage to the product 
or malfunctions that may lead to serious accidents. Local 
regulations may restrict the use of this product to below the 
conditions quoted. 

DO NOT use this product in excess of the maximum operating 
pressure differential. 

Such use could make discharge impossible (blocked).

 

Safety considerations continued on next page. 

Summary of Contents for GAS1N

Page 1: ...GAS2N GAS3N 23 October 2018 Manufacturer 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2018 by TLV CO LTD All rights reserved Free Float Gas Tr...

Page 2: ...persons caused by explosions poisoning or other accidents due to use with hazardous fluids This free float gas trap uses a precision polished float and three point seating for the valve body With no h...

Page 3: ...n which poses a threat of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment pro...

Page 4: ...t is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Take measures to ensure the proper handling such as recovery or dilution of hazardous fluids discharge...

Page 5: ...outlet is subject to back pressure has a check valve been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into th...

Page 6: ...and after disassembly maintenance 2 Condensate Discharge As condensate enters the trap the float rises due to buoyancy opening the orifice and allowing condensate to be discharged Increasing condensa...

Page 7: ...ecifications GAS1N Model Maximum Allowable Temperature TMA Maximum Allowable Pressure Maximum Operating Temperature Nominal Diameter Valve No Production Lot No Maximum Differential Pressure GAS2N GAS3...

Page 8: ...te 12 Drain Plug 13 Drain Plug Gasket 14 Flange Socket 15 Guide Pin 16 Eye Bolt 17 Holder Rod No Name 1 Body 2 Cover 3 Orifice 4 Float 5 Orifice Gasket 6 Cover Gasket 7 Cover Bolt 8 Cover Nut 9 Plug 1...

Page 9: ...sure to remove all protective seals 2 Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Instal...

Page 10: ...n the trap cover and the dry portion of the receiver tank or gas main Connect the pressure balancing line in the following manner Receiver Tank Gas Main Secondary Side Precautions Take measures to ens...

Page 11: ...ethoscope or thermometer If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to steam leakage Normal Condensate is discharg...

Page 12: ...with a socket wrench Consult the table of tightening torques and tighten to the proper torque Drain Plug Gasket Remove the gasket Replace with a new gasket coat surfaces with anti seize Removing Reat...

Page 13: ...lug 100 73 26 1 GAS3N Cover Nut 250 185 27 1 1 16 Orifice 300 220 32 1 1 4 Plug 300 220 36 1 13 32 Drain Plug 150 110 30 1 3 16 NOTE Coat all threaded portions with anti seize The same tightening torq...

Page 14: ...ing are clogged with rust and scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Comp...

Page 15: ...pecifications or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3...

Page 16: ...SSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDI...

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