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tissin TS800 Series, Instruction Manual

The Tissin TS800 Series Instruction Manual is essential for getting the most out of your product. Now available for free download at our website, this comprehensive manual provides step-by-step guidance to maximize your user experience. Unlock the full potential of your TS800 Series with this easily accessible and informative manual.

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23 

Smart valve positioner 
TS800/TS805 Series 

tissin

3.5.3    Limit switch module Installation 

There are two types of limit switch, mechanical and proximity type. 

  

 

 

 

 

 

 

<Mechanical type module>                                         <Proximity type module> 

 

Installation steps 

①

  Open the cover.  

②

  Mount the limit switch module in PCB protective cover groove and fix with fixing bolts. 

③

  Turn the camshaft and mount it to the main shaft. 

④

  Fix the camshaft with fixing bolts. 

⑤

  Mount the dome indicator to the camshaft. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

①

  Dome indicator 

②

  Bolt 

③

  Camshaft 

④

  Limit switch module 

⑤

  Module fixing bolts 

 
Note

 

Standard product does not have a dome indicator sight window.  
The cover for limit switch product must also be replaced. 

 

 

Summary of Contents for TS800 Series

Page 1: ...TS Sma S800 Inst art Va 0 TS truct lve Po S80 tion M Ver PM ositio 05 Se Man M TS800EN oner eries ual 01 2021 ...

Page 2: ...2 8 2 Internal structure 12 2 9 System configuration 13 2 10 Principle of operation 13 2 11 Product Dimension 14 2 11 1 TS800 standard type 14 2 11 2 TS800 with limit switch type 14 2 11 3 TS800 feedback shaft connection 14 3 Installation 15 3 1 Before installation 15 3 2 TS800L installation 15 3 2 1 Notes on installation 15 3 2 2 Effective rotation angle range of feedback lever 16 3 2 3 Lever typ...

Page 3: ...on 28 5 Electrical connection 29 5 1 Terminal description 29 5 2 Wiring diagrams 30 5 2 1 Power and Feedback signal connection 30 5 2 2 Limit switch connection 30 5 2 3 Alarm signal connection 30 6 Calibration 31 6 1 LCD description 31 6 2 Button description 32 6 3 How to quickly perform Auto calibration 33 6 3 1 Auto calibration Steps 33 6 4 Software map 34 6 5 Main menu Description 35 6 6 Main p...

Page 4: ...med Never handle mechanical equipment or disassemble the device until safety is confirmed Before loosening the pneumatic lines and valves turn off the pressure and vent the pneumatic lines Observe applicable accident prevention and the safety regulations for electrical equipment The manual can be altered or revised due to hardware of software upgrades without any prior notice Please visit our webs...

Page 5: ...ave to observ ty These saf ent damage WARN result in serio CAUTI result in dam NOTIC result in dam of explosion our website a ate number S 17 0088X EX 1 174 X АД07 В 0184 0188X 0189X 07002407 39X 19 0378 SAAR ve in order to fety instructio For the safe ING ous injuries o ION mage to the d CE mage to the d proof certific and downloa Ex ia II Ex ia II II 2G E II 2D E 0 1Ex ia Ex ia II Ex ia II Ex ia...

Page 6: ...rtified and permitted explosion proof range Close all unnecessary Cable Gland with the locking screws approved by the explosion site 1 6 Conditions to maintain intrinsically safety Ex i WARNING Make sure to connect Intrinsic safety type protection device to intrinsically safe circuit only Observe the specifications for the electrical data on the certificate and in technical data In order to mainta...

Page 7: ...ic function Modularization of the internal parts IP66 NEMA4X Improvement of valve control speed by applying large flow pilot valve Strong vibration resistance and impact resistance 2 3 Options Position transmitter 4 20mA DC Feedback signal HART communication Ver HART 7 Limit switch Mechanical or Proximity type Remote control type TS820 2 4 Applications The TS800 is mounted on a pneumatic control v...

Page 8: ...ION PROOF TEMP Indicate the ambient temperature range for the explosion proof This temperature range must be observed when using in explosion proof areas WEATHER PROOF Indicate the enclosure grade INPUT SIGNAL Indicates input current signal range SUPPLY PRESSURE Indicate the allowable input supply pressure range Ui Ii Pi Ci Li Indicate required barrier specification for intrinsically safety circui...

Page 9: ...1 4 5 Lever type Linear 10 80mm 1 70 150mm 2 Adapter type 70mm 3 Lever type Rotary M6 x 34L Fork lever type 1 NAMUR 5 Ambient Temp 30 85 Standard type S 40 85 L Communication None 0 Position transmitter 4 20mA DC feedback 1 HART communication 2 HART and Position transmitter 4 20mA DC feedback 3 Limit switch None 0 For TS800 TS805 Mechanical type Dry contact NO NC COM M Proximity type P F NJ1 5 F N...

Page 10: ... Temp 30 85 Standard type 40 85 Low temp type Explosion proof Temp 40 60 T5 40 40 T6 Linearity 0 5 F S Sensitivity 0 2 F S Hysteresis 0 5 F S Repeatability 0 3 F S Air consumption Below 2 3LPM Sup 0 14MPa Required air quality Class 3 ISO8573 1 Flow capacity Over 100LPM Sup 0 14MPa Material Aluminum die cast Stainless steel 316 Weight 2 2kg 4 2kg Option specifications Option Item Specification HART...

Page 11: ...al ground Feedback lever Conduit Air vent hole cover Auto Manual switch Terminal block Pressure gauge Air supply port OUT1 port OUT2 port Button LCD Dome indicator Limit switch connection terminal 16 Alarm connection terminal 17 Limit switch Note Only Limit switch type product is equipped with Dome indicator ...

Page 12: ... structure Pilot valve Potentiometer Pressure sensor Option Torque motor Main PCB Terminal block HART communication module Option Position transmitter module Option Buttons Alarm signal connection terminal PCB cover Limit switch connection terminal Limit switch Option ...

Page 13: ...the flow of the fluid Positioner Valve Actuator Regulator OUT1 vent line Fluid 2 10 Principle of operation TS800 receives 4 20mA input signal of the control room micro processor CPU compares input signal with position feedback through potentiometer and sends control signal to I P conversion module torque motor torque motor converts it to a pneumatic signal to controls pilot valve to controls the o...

Page 14: ...14 Smart valve positioner TS800 TS805 Series tissin 2 11 Product Dimension 2 11 1 TS800 standard type 2 11 2 TS800 with limit switch type 2 11 3 TS800 feedback shaft connection ...

Page 15: ...tes on installation When make the mounting bracket and connecting the lever to the stem connection pin be sure to observe the following two points If failure to observe the followings it will affect the product performance such as linearity NOTICE When the valve stroke is 50 the feedback lever should be horizontal When the valve stroke is 50 the stem connection pin must be located at the numeric p...

Page 16: ...er type and dimension The numeric positions marked on the feedback lever correspond to the valve stroke and the stem connection pin must be connected to the corresponding marked location Lever No Valve stroke Dimensions No 1 10 80mm No 2 70 150mm No 3 10 70mm For the tube less type actuator NOTICE If the rotation angle range is too small during operation the performance of products such as lineari...

Page 17: ... 11 1 and actuator drawing please make appropriate bracket and install the positioner on the actuator Bracket Bolt M8 Washer Feedback lever Lever fixing bolt Main shaft Shaft fixing pin 3 2 5 Dimension after installation Lever No 1 or 2 Lever No 3 Stem connection pin Feedback lever Bracket Actuator york Lever adapter ...

Page 18: ...R type 3 3 2 Rotary type bracket installation components When shipped from the factory components No 1 8 are provided as standard The brackets support the NAMUR mounting standard VDI VDE3835 IEC60534 6 2 Fork lever type NAMUR type Lower bracket 1 Upper bracket 1 Nuts 4 Screws M6x4 Screws M8x4 Fork lever 1 NAMUR adapter 1 Adapter fixing pin 2 ...

Page 19: ...tallation Insert the fork lever into actuator stem and tighten with the fixing bolt Position the start point of the fork lever according to actuator stem s rotation direction 3 Tighten upper and lower brackets Connect the upper bracket to the lower bracket attached to the actuator and fasten with the screw Tighten the bolts to the corresponding holes of 20 30 and 50 depending on the actuator stem ...

Page 20: ... and tighten with the fixing bolt NAMUR type Insert NAMUR shaft adapter into the main shaft and fix it with two fixing pins 5 Attach the positioner to the upper bracket and fix it with screw At this time insert the lever pin at the bottom of the fork lever into the hole of the fork lever attached to the actuator and then align the center ...

Page 21: ... at a high or inaccessible location High temperature environment Over than 85 degrees Large vibrating lines Installation Install the sensor part on the valve and install Main body on the accessible places Please follow the installation instructions of TS800L or TS800R for the sensor part s installation The sensor part and Main body are connected via cable the length of cable must not over 20M Pneu...

Page 22: ...er and PCB cover and install the position transmitter module to the main PCB as figure below NOTICE Be sure to set feedback zero point setting and end point setting once after installed the feedback module Please refer to page38 OUT ZERO and OUT END setting method Please connect 5 Jumper when you install PTM module Fixing bolt Module Bracket PTM module Main PCB Jumper 3 5 2 HART communication modu...

Page 23: ...s Open the cover Mount the limit switch module in PCB protective cover groove and fix with fixing bolts Turn the camshaft and mount it to the main shaft Fix the camshaft with fixing bolts Mount the dome indicator to the camshaft Dome indicator Bolt Camshaft Limit switch module Module fixing bolts Note Standard product does not have a dome indicator sight window The cover for limit switch product m...

Page 24: ...by referring to the above figure Loosen the fixing bolt slightly with a Phillips screwdriver but do not separate it Adjust cam 3 and 4 by referring to the following figure below and adjust the angle so that the switch operates at the position you want After adjusting the angle fasten the fixing bolt tightly Mechanical switch Proximity switch Micro switch 1 Micro switch 2 Operating cam 1 Operating ...

Page 25: ...ls set to Manual mode and adjust the output pressure of the regulator if the valve moves with the pressure change there is a high possibility that the positioner has a problem But if the valve does not move there is a high probability that the valve has failed You can adjust the valve opening with the regulator by switching to Manual mode in case of product installation or field emergency It works...

Page 26: ...o reduce the output flow of air pressure transmitted to the actuator from the positioner The hole size of the orifice is 1mm How to install As figure below Insert the orifice into OUT1 port and fix it by turning it all the way with a slotted screwdriver When using for single type actuator please install orifice to OUT1 port only When using for double type actuator please install orifice to both OU...

Page 27: ...upply air pressure condition NOTICE Use only compressed clean air which dehumidified and dust is extracted The air pressure input must be equipped with a regulator to supply a constant air pressure 4 2 Pneumatic port Description Supply port OUT1 port OUT2 port OUT1 gauge OUT2 gauge ...

Page 28: ...designed to increase the air pressure of OUT1 as 4 20mA current input signal increases 4 3 1 TS800L air connection Piping with single actuator Piping with double actuator Air supply OUT1 OUT2 4 3 2 TS800R air connection Piping with single actuator Piping with double actuator Air supply OUT1 OUT2 ...

Page 29: ... signal Feedback signal Alarm1 signal Alarm1 signal Alarm2 signal Alarm2 signal External ground bolt Conduit WARNING Be sure to always check that the electrical load is within the stated range on the label Exceeding the rating might cause a malfunction to circuit boards or burn out electrical components Check polarity of and exactly and connect wires ...

Page 30: ...f the site you can get the feedback from the emergency alarm signal by wiring as follow The alarm circuit is OFF when the system is operating normally The alarm circuit turns ON according to the set values as below When the product has seriously problems If priority value of Error code is 0 When there is a potential problem If priority value of Error code is 1 When the valve is fully open When the...

Page 31: ...form Main parameter Displays the currently selected main parameter Parameter bar Displays the position of the selected main parameter Alarm 1 The icon is displayed when the set value of alarm 1 is satisfied Alarm 2 The icon is displayed when the set value of alarm 2 is satisfied HART communication The icon is displayed when HART communication is in progress Error code The icon is displayed If ther...

Page 32: ...er values ESC Moving from the current menu go back to the upper level menu Cancel current command UP Moving between menus of the same level such as main menu main parameter sub parameter Change to the larger value of the set value of the selected parameter DOWN Moving between menus of the same level such as main menu main parameter sub parameter Change to the smaller value of the set value of the ...

Page 33: ...bration Steps When you progress auto calibration it automatically proceed in the following steps below Steps Description STEP0 Check ZERO point of the valve speed Checked at the reference point of valve stops STEP1 Find ZERO point of the valve stroke STEP2 Find END point of the valve stroke STEP3 Measure the valve fully open time Measure the time of the valve takes from full close to full open STE...

Page 34: ...N mA MAIN VEL MAIN DEV Main parameter menu TUNNING PARAMETR DEVICE P INFOMATN DIAGNOST EMERGNCy Submenu AUTO RUN DEAD bND ACTU SNG FIRM VER ERR CODE PASSWORD AM FULL KP ACTU LIN DEVI REV AUTO CHK EMGY NON TAb KI FORCE OP HART VER PST RUN FULL OP VAL OPCL KD FORCE CL POLL ADD PST CFG FULL CL VAL ZERO GKP DAMP TRAVEL K PST REDy STOP VAL END GKI SPLT ZER OP TIME AL1 NONE UNLOCK OUT ZERO GKD SPLT END ...

Page 35: ... that the positioner recognizes as percentage If the size of the input signal recognized by the positioner differs from output signal of the DCS or calibrator check the voltage of the power supply If the supply current is normal please reset IN ZERO and IN END values in TUNING of main parameter MAIN IN mA Displayed the magnitude of input signal that the positioner recognizes as mA If the size of t...

Page 36: ...eedback signal manually PARAMETR Set Dead band Change PID values Change flow characteristics DEVICE P Set Single Double according to actuator type Set Linear Rotary according to actuator type Set signal point of Force Open Close Set acting type Direct Action Reverse Action Set the valve acting speed DAMP INFOMATN Display the product model Display the device and HART version Display Full Open Close...

Page 37: ...the valve but the other parameter values are not modified Factory setting AM FULL TbL Set the sensitivity of product The setting value can be changed when hunting occurs due to a large friction of the valve stem or a small actuator size TbL 1 HS When you want to increase the sensitivity For example when the actuator size is small TbL 2 NS Normal mode TbL 3 LS When you want to lower the sensitivity...

Page 38: ...e reset OUT END setting after installing feedback module IN ZERO Reset ZERO value of input signal manually If MAIN IN and MAIN mA displayed at Main menu differ from the actual input signal conduct the commands of this menu Input 4mA current at this menu and press ENTER button twice to save NOTICE After replacing the main board or conduct program initialization please reset IN ZERO setting IN END R...

Page 39: ...rch for the target point Range 0 500 KD D control value indicates the derivative value of the compensation signal based on the percentage of error allowance If the setting value is too high it will slow down the search for the target point If the setting is too low the oscillation is likely to occur Range 0 500 GKP P control value the proportionality constant value of the control signal in the pro...

Page 40: ...Lin 4 5 6 6 12 7 18 8 2 9 31 10 3 11 43 12 5 13 56 14 62 15 68 16 7 17 81 18 8 19 93 20 1 Linear Equal pe Equal pe Quick O User def er defined 17 ar Equal pe he user can s eve special fl USR must De position whe position whe position whe steps for se s 7 19mA position whe ooting proble in units calibration is to cause ove alibration is s o the position near EQ1 0 0 25 2 55 2 5 3 26 8 75 4 16 25 5 ...

Page 41: ...TU LIN Depending on the actuator type it must be set to Linear or Rotary manually NOTICE If the setting differs from the actuator type the control characteristic may be degraded Mode ACTU LIN Linear type ACTU ROT Rotary type Factory setting TS800L ACTU LIN TS800R ACTU ROT FORCE OP When the input signal is higher than the set value the valve is forced to open This parameter is used to move the valv...

Page 42: ...er the operating speed of the valve With this function hunting problem in small actuator can be solved Range 0 500 Factory setting 0 Note When the value set to 0 this function is not applied SPLIT ZER Set Zero point of the signal value during the split range control For example if the set value is 50 12mA corresponds to 0 of the valve opening as shown on the right figure Range 0 100 0 Factory sett...

Page 43: ...he action type of the valve Reverse Action Direct Action Mode ACT NORM Reverse Action ACT REVE Direct Action Factory setting ACT NORM OUT NORM Set the feedback signal from the positioner can be output at the same percentage as the valve stroke or the opposite percentage Normal Reverse Mode OUT NORM Normal action OUT REVE Reverse action Factory setting OUT NORM HT NORMR Adjusts the valve opening in...

Page 44: ...s of the device in HART communication TRAVEL K Display the accumulated total travel distance of the valve after the positioner has been used Unit K One full travel distance from full close to full open means 100 0 001K For example if the travel value is 1K this means that the valve has moved 1000 stroke percentages OP TIME Display the time that takes from the valve fully close to fully open during...

Page 45: ...ge 51 s the installat ion etc D atic output to gear and Po ernal shocks ation angle o problems do owever for li ay be bigger depending o ection If disp er to page 15 ain e optimal com ation angle o the followin roke testing to the flow p m sticking by g to the set v cy it can ma te PST functi ollow on he problem tion status of Description o OUT port otentiometer etc of the lever o o not occur fr i...

Page 46: ...n to the initial position wait for LATENCY time specified by the user and then move to the second 2S POINT target point again Default value 10 Seconds Range 1 100 Seconds LMT TIME Set the time allowed to reach the target point If the time to reach the target value during the PST execution exceeds LMT TIME time or there is no movement PST is considered to have failed and PST is immediately interrup...

Page 47: ...symbol It remains OFF during normal operation Mode AL1 URGT When the product has a serious problem If priority value of error code is 0 Refer to page 51 AL1 PRI 1 When there is a potential problem If priority value of error code is 1 Refer to page 51 AL1 F_CL When the valve is fully closed AL1 F_OP When the valve is fully opened AL1 NONE Disable this alarm function Factory setting AL1 NONE AL2 NON...

Page 48: ...page 51 Mode EMGy NON Do not take any action EMGy OP Open the valve fully EMGy CL Close the valve fully EMGy STP Stop the valve operation Factory setting EMGy NON FULL OP Open the valve fully by manual regardless of the input signal FULL CL Close the valve fully by manual regardless of the input signal STOP Maintain the present valve position regardless of the input signal UNLOCK It locks to preve...

Page 49: ...igher than the current status 3 STEP2 PE Displayed when End point is higher than allowable range Check the installation status of the positioner or reinstall the positioner Set final angle End point of the lever lower than the current status 4 ACT TYPE Displayed when Zero point and End point of the lever are too close or equal Check the status of supply air Unplug the potentiometer cable in the po...

Page 50: ...us of feedback lever installation 8 STEP6 BH Displayed when HIGH BIAS value is not found within the allowed time Check the status of supply air If Torque motor of the positioner is damaged please replace Torque motor Check the status of feedback lever installation 9 PID TBLE Displayed when PID Table memory of Main PCB is damaged Replace Main PCB 10 STEP7 MX Displayed when the positioner can t find...

Page 51: ...ositioner is installed too far from the actuator Check the angle of use Check the potentiometer gear and main gear are out of position The cause of the problem is strong vibration or external shock 3 J 1 Valve End and Zero points are set too close Use angle is too small Increase the angle of use by repositioning the positioner closer to the actuator 4 I 1 Input current is below 3 8mA Check input c...

Page 52: ...heon Tel 82 Fax 82 www t valve positi TS805 Serie n Co L 5 No 397 Seo si Gyeonggi 2 32 624 4573 2 32 624 4574 issin co k ioner es Ltd okcheon ro O do Korea 14 3 4 kr Solutions f Ojeong gu 449 52 for Control Valve A Accessories tissin ...

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