Baton EVPOS-1TACA Owner'S Operating Manual Download Page 1

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Owner's Operating Manual

EVPOS-1TACA

Welding Positioner

Summary of Contents for EVPOS-1TACA

Page 1: ...Owner s Operating Manual EVPOS 1TACA Welding Positioner ...

Page 2: ...Chapter 1 Introduction ...

Page 3: ...re 1 2 1 1 1 2 Forbid using the case 1 1 2 2 The work piece does not have certain locking in table of EVPOS for MCA series positioner 1 1 2 3 The scope of activities of the work piece has personnel or hinders things 1 1 2 4 Have not imputed the machine to the ground or firm foundation Figure 1 2 2 1 1 1 2 1 2 1 CAPABILITY Page 1 0 200 400 600 800 1000 1200 1400 1600 0 20 40 60 80 100 120 140 0 200...

Page 4: ...le motor Table angle lock Table rotate control OverLap timer Fixing point Timer Fixing point Lap well timer Fixing point Start Crater arc timer Arc way of the welder Welding current Table rotate control Remote control EVPOS 1TACA V1 AC 220V 20A 50 60Hz 3Ø V2 AC 380V 18A 50Hz 3Ø DC 180V 400W 1000Kg 300mm 300mm 900mm 120mm 0 05 0 5 RPM 0 135 55 sec 135 AC 0 5HP Motor brake inch Hold Overlap Timer 0 ...

Page 5: ...Chapter 2 Safety ...

Page 6: ...r repairing the machine 2 1 1 3 Failure to follow DANGER instruction could result in severe injury or death to the operator a bystander or a person inspecting or repairing the machine 2 1 1 2 Failure to follow CAUTION instruction may result in injury to the operator a bystander or a person inspecting or repairing the machine or damage to the machine s part and or controller 2 1 1 4 Failure to foll...

Page 7: ...igure 2 2 1 WARNING ATTENTION Fix machinery on the ground or the strong foundation When the mechanical table angle is moved or static forbid having operators below the work piece Forbid operators on the mechanical table 2 2 Page 4 ...

Page 8: ...Figure 2 3 3 Figure 2 3 7 Electrical Hazards And High Temperature HIGH TEMPERATUR Don t Touch HIGH TEMPERATURE Don t Touch Electrical Hazard Label 2 3 Figure 2 3 1 Figure 2 3 2 Page 5 ...

Page 9: ...carbon Brush the contact area do not use oil Figure 2 4 7 Rotaing And Other ROTATING keep hands away 2 4 Figure 2 4 1 Figure 2 4 2 Page 6 carbon Brush the contact area do not use oil Carbon Brush the contact area do not use oil ...

Page 10: ...r OFF 2 5 2 Figure 2 5 1 Figure 2 5 2 Page 7 Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec Power switch Power lamp I ON Power switch Power lamp O OFF ...

Page 11: ...ergency Stop 2 6 1 Page 8 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 E M E R G ENC E M E R G ENC E M E R G ENC E M E R G ENC E M E R G ENC The power and all control movements are closed at the same time The power and all control movements resume the function Emergency Stop Release ...

Page 12: ...re 2 7 1 Figure 2 7 2 Figure 2 7 3 Figure 2 7 4 Figure 2 7 5 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Table Angle Sensor 10mm Nut spanner 5mm Hexagon spanner Up limit switch Down limit switch ...

Page 13: ...l switch socket Rrmote contril line Power line O OFF I ON Add time 0 1 sec UNIT 0 1 sec 00 0 99 9 sec Minus time 0 1 sec Overlap set Timer set Overlap set Timer set Arc way of the welder Start welding arc time set Start welding arc time set Crater welding arc time set Crater welding arc time set Select set Figure 2 8 1 Timer set UNIT 1 sec ...

Page 14: ... switch O OFF I ON Table Rotation Start Button Stop button Table Roation Direction Switch cw Clockwise ccw counterclockwise inch Start Stop hold Start Start Stop Stop AUTO Overlap Time or Table Roation Start Method Remote Contril Line Figure 2 9 1 Table Angle Down Button Table Angle Up Button ...

Page 15: ...Chapter 3 Machine Installation ...

Page 16: ...t the work piece moves so need really installation POS for MC18 series positioner can operate after confirming installing finishing please scrutinize the explanation of this chapter and do it 5 Ton 5 Ton Figure 3 2 3 Figure 3 2 4 5 Ton 5 Ton Figure 3 2 1 Figure 3 2 2 Page 12 ...

Page 17: ... is and has earth circuit 3 2 2 Use the power broken circuit switch Electric current 5A 3 2 3 Use the proper tool and really lock the power cable and power broken circuit switch 3 2 4 There can t be damage on the power cable surface or join after the electric wire ruptures 3 2 5 Do not propose joining the power switch with welde machine USER SIDE L1 L2 L3 PE Figure 3 2 1 ...

Page 18: ...re 3 3 2 to lock machinery on the ground Figure 3 3 1 Figure 3 3 2 If machinery was fixed and installation in the strong steel foundation please drilling four screw holes on the strong steel foundation and use the screw Figure 3 3 2 to lockmachinery on the strong steel foundation Page 14 300MCA 500MCA 750MCA M12x40mm M12x40mm M12x40mm M14 M14 M14 ...

Page 19: ...TO Welding machine Figure 3 4 1 Page 15 Welder Cooperates 3 4 1 Please lock the cable welder contact and carbon brush firmly ...

Page 20: ...Chapter 4 Machine s Operation ...

Page 21: ...Arc Way Of The Welder 2T 2 CYCLE Arc Way Of The Welder 4T 4 CYCLE 4 1 4 2 Page 16 Standard Set BVUP NPEF EVPA01 Crater Standard Set BVUP NPEF EVPA01 Crater Figure 4 1 1 Figure 4 2 1 ...

Page 22: ... Standard Set BVUP NPEF EVPA01 Crater Standard Set BVUP NPEF EVPA01 Crater AND AND Figure 4 3 1 Figure 4 4 1 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 The Overlap Auto Mode The Timer AUTO Mode ...

Page 23: ...dard Set AUTO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec Standard Set AUTO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec 1 2 Figure 4 5 1 Figure 4 6 1 Display flash Display flash Display flash Display flash ...

Page 24: ...TO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater UNIT 1 sec 000 999 sec 1 2 Standard Set AUTO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec 1 2 Figure 4 7 1 Figure 4 8 1 Display flash Display flash Display flash Display flash ...

Page 25: ...0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Table Rotation Direction Table Inch Rotation Start Stop Switch Inch Model Switch CW Model Switch CCW Model ...

Page 26: ... 0 3 0 40 50 60 7 0 8 0 9 0 Low Not recommended Hight Page 21 Switch Hold Model OR 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Table Hold Rotation Table Rotation Speed ...

Page 27: ...elding machine Figure 4 13 1 1 2 Page 22 3 Run Run 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 The Welder Is Start In Step Weld stat switch Welder start wire Carbon brush Switch Weld ON Weld Arc Switch Weld OFF Weld OFF ...

Page 28: ...2T 2 cycle Machine s Operation ...

Page 29: ...14 4 14 1 Page 23 Standard Set BVUP NPEF EVPA01 Crater i n c h hold AU T O 3 2 1 4 MIG c c w c w 5 cw or ccw Figure 4 14 1 2T 2 Cycle HOLD MIG Preparation Push 2T 2 Cycle Weld Link Switch Hold Model Switch Weld link ON Reference page 22 ...

Page 30: ...9 0 4 14 4 14 2 Page 24 Figure 4 14 2 1 or or Run Run Stop 2 or or 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 2T 2 Cycle HOLD MIG Weld Start Start Weld Arc Weld Arc Stop Stop ...

Page 31: ...15 4 15 1 Page 25 Standard Set BVUP NPEF EVPA01 Crater i n c h hold AU T O 2 1 MIG Figure 4 15 1 3 4 c c w c w 5 cw or ccw 2T 2 Cycle INCH MIG Preparation Push 2T 2 Cycle Weld Link Switch Inch Model Reference page 22 Switch Weld link ON ...

Page 32: ...1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 4 15 4 15 2 Page 26 Figure 4 15 2 1 2 or Run Stop 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 2T 2 Cycle INCH MIG Weld Start Weld Arc Stop Start Stop ...

Page 33: ... 2 3 1 MIG Figure 4 16 1 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 i n c h hold AU T O 4 5 c c w c w cw or ccw 6 2T 2 Cycle OVERLAP MIG Preparation 4 16 4 16 1 Push 2T 2 Cycle Weld Link Push Overlap Switch ATUO Model Reference page 22 Switch Weld link ON ...

Page 34: ... 0 3 0 40 50 60 7 0 8 0 9 0 2T 2 Cycle OVERLAP MIG Weld Start 4 16 4 16 2 Start time set page 18 Overlap time set page 19 Crater time set page 18 2 Start time 1 Start 3 Overlap time Weld Arc Weld Arc 4 Crater time Stop Table back 100 speed Limit switch ON Limit switch ON ...

Page 35: ...tandard Set AUTO MODE EVPA01 Crater 2 3 1 MIG Figure 4 17 1 i n c h hold AU T O 4 5 c c w c w 6 cw or ccw 2T 2 Cycle TIMER MIG Preparation 4 17 4 17 1 Push 2T 2 Cycle Weld Link Push Timer Reference page 22 Switch ATUO Model Switch Weld link ON ...

Page 36: ...32 Stop 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 2T 2 Cycle TIMER MIG Weld Start 4 17 4 17 2 Start time set page 18 Timer time set page 19 Crater time set page 18 Timer time 2 Start time 1 Start Weld Arc Weld Arc 4 Crater time Stop Table back 100 speed Limit switch ON ...

Page 37: ...3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Start with Crater time the stop is invalid Start Time Crater time Discontinue Operating Operate Again Affter Stopping Temporarily Continue page 28 Stop Table back 100 speed Stop Stop Stop Stop Weld Arc Overlap Stop While Operating ...

Page 38: ... 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Start with Crater time the stop is invalid Start Time Crater time Discontinue Operating Operate Again Affter Stopping Temporarily Continue page 30 Stop Table back 100 speed Start Arc Stop Stop Stop Stop Timer Stop While Operating ...

Page 39: ...4T 4 cycle Machine s Operation ...

Page 40: ...01 Crater 2 1 TIG Figure 4 20 1 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 i n c h hold AU T O 3 4 c c w c w 5 cw or ccw 4T 4 Cycle HOLD TIG Preparation 4 20 4 20 1 Push 4T 4 Cycle Weld Link Reference page 22 Switch Hold Model Switch Weld link ON ...

Page 41: ... 4 20 2 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 4T 4 Cycle HOLD TIG Weld Start Start Time Weld Weld Arc Stop Stop Crater Time Stop Start Arc Crater Arc ...

Page 42: ... 1 Page 35 Standard Set AUTO MODE EVPA01 Crater 1 TIG Figure 4 21 1 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 i n c h hold AU T O 3 2 c c w c w 4 cw or ccw 4T 4 Cycle INCH Preparation Push 4T 4 Cycle Switch Inch Model ON ...

Page 43: ...4 21 4 21 2 Page 36 1 2 or or Run Figure 4 21 2 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 4T 4 Cycle INCH Start Start Stop Stop ...

Page 44: ...VPA01 Crater 2 3 1 TIG Figure 4 22 1 i n c h hold AU T O 4 5 6 cw or ccw 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 c c w c w 4T 4 Cycle OVERLAP TIG Preparation Push 4T 4 Cycle Weld Link Push Overlap Reference page 22 Switch ATUO Model Switch Weld link ON ...

Page 45: ... Figure 4 22 2 Stop 4T 4 Cycle OVERLAP TIG Weld Start 2 Start time Start time set page 18 Overlap time set page 19 Crater time set page 18 1 Start 3 Overlap time Weld Arc Weld Arc Weld Arc Start Arc 4 Crater time Crater Arc Stop Stop Table back 100 speed Limit switch ON Limit switch ON ...

Page 46: ... EVPA01 Crater 2 3 1 TIG Figure 4 23 1 i n c h hold AU T O 4 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 5 c c w c w 6 cw or ccw 4T 4 Cycle TIMER TIG Preparation Push 4T 4 Cycle Weld Link Push Timer Reference page 22 Switch ATUO Model Switch Weld link ON ...

Page 47: ... 0 3 0 40 50 60 7 0 8 0 9 0 4T 4 Cycle TIMER TIG Weld Start Start time set page 18 Timer time set page 19 Crater time set page 18 Timer time 2 Start time 1 Start Weld Arc Weld Arc Weld Arc Start Arc 4 Crater time Crater Arc Stop Stop Table back 100 speed Limit switch ON Stop ...

Page 48: ...1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 4 Cycle Start with Crater time the stop is invalid Start Time Crater time Discontinue Operating Operate Again Affter Stopping Temporarily Continue page 38 Stop Table back 100 speed Start Arc Stop Stop Crater Arc Stop Stop Crater Arc Weld Arc Overlap Stop While Operating ...

Page 49: ...0 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 1 0 2 0 3 0 40 50 60 7 0 8 0 9 0 Discontinue Operating Continue page 40 Start with Crater time the stop is invalid Start Time Crater time Stop Table back 100 speed Stop Stop Crater Arc Stop Stop Crater Arc Start Arc Weld Arc Weld Arc Timer Stop While Operating ...

Page 50: ...Chapter 5 Setup Procedure ...

Page 51: ...RPM ACCEL t sec Page 43 Standard Set AUTO MODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec Figure 5 1 1 Table Accelerate Time Increase acceleration time Decrease acceleration time Open the control panel DC motor driver ...

Page 52: ...ODE EVPA01 Crater UNIT 0 1 sec 00 0 99 9 sec ON OFF ON 1 2 3 ON DIP DIP1 DIP1 DIP1 DIP2 DIP2 ON DIP2 Start Arc Crater Arc Stop Run Weld Arc Start time OFF Start Arc Run Weld Arc Start time Crater time Stop OFF Crater Arc Stop Crater time Stop 4 Cycle Mode Crater 4 Cycle Mode Crater Figure 5 2 1 Figure 5 2 2 Figure 5 2 3 ...

Page 53: ...ntrol Circuit Board Is Explained 5 2 Page 45 TIG Only use the TIG power with arc confirm contact NOT contact Arc confirm contact Arc confirm contact ON Start Arc Run 1 2 3 ON DIP G 15 5 2 3 ON DIP3 OFF DIP3 Figure 4 5 2 4 ...

Page 54: ...Appendix ...

Page 55: ...KM3 LS3 5KΩ cw ccw SW3 SW4 SW5 DB3 DB4 VR1 weld link 1 weld link 2 option wire feeder option start stop inch hold auto 3 2 1 Speed G 14 G 17 18 19 20 23 24 25 26 27 2 3 50 52 51 to CP2 LS1 LS2 1 2 EVPOS 1TACA AC 380V 3Ø To VRK socket KM4 KM5 KM4 KM5 Down Up DB2 DB1 12 55 13 28 29 30 31 32 33 34 35 53 56 54 OL 39041V1 RˣSˣTˣRˣSˣR1ˣS1ˣ4ˣ5ˣGˣ14ˣGˣ17ˣ18ˣ19ˣ20ˣ23ˣ24ˣ25ˣ26ˣ27ˣ28ˣ29ˣ30ˣ31ˣ32ˣ33ˣ34ˣ35ˣ45ˣ...

Page 56: ... 2B KM4 KM5 SW1 SW2 SW3 SW4 SW5 DB1 DB2 DB3 DB4 VR1 R1 OL VRK LS1 LS2 LS3 TR1 M1 M2 FS1 Part Name EVPOSA Control P C B DC Power driver P C B Power Relay Table Power Relay Table Power Relay Additional point Table Power Relay Table Power Relay Additional point Angle Power Relay Angle Power Relay EMG Stop Power CW CCW Inch Hold AUTO Welder Up Down Start Stop Resistance 5kΩ Cement Resistance 0 45 0 67...

Page 57: ...System Block Diagram B 1 AC POWER Control cabinet Portable pedal swith Portable control box AC Moter DC Moter ...

Page 58: ...T 24 YJ 8104 Part Name Table shelf Bearing seat Table case group 12T Gear 54T Gear Ring Angle movable gear axle Bearing seat Angle gear Worm Gear Reducer AC motor Base cover Limit scale Limit switch seat Touching Angle scale Index Limit switch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Q TY 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 2 5 2 14 1 11 10 9 4 5 6 7 8 3 12 18 A 13 A 15 16 8 17 ...

Page 59: ...aring Cover Bearing 9T Gear Lock ring 35T Gear Drive gear Worm Gear Reducer Gear Reducer DC Motor Limit one Limit Switch Welding ground Angle axle Gear axle Gear cover Part No EV1T 02 P120D A1 1 EV1T 06 EV1T 04 EV1T 11 EV1T 10 EV1T 07 EV1T 12 EV1T 08 EV1T 09 EDGM80AA 30B CVM 400W Ø19 DC 400W P1010 TM1308 P100A3 EV1T 15 EV1T 14 EV1T 13 4 3 8 7 5 1 5 6 9 10 11 12 13 14 15 16 2 17 8 18 19 ...

Page 60: ...EVPOS 1TA Mechanical Assembly C 3 2 1 3 4 5 Part No P120D 02 P120D 03 OD 3 P120D 04 P120D 05 P120D 06 Part Name Table axis Front bearing Steel ball 3 8 End bearing End bearing cover Lock ring Item 1 2 2 1 3 4 5 Q TY 1 1 53 1 1 1 ...

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