thermofin X-TDH.3-100-22-G-N-D5-BC-04 Operating And Installation Instructions Download Page 4

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Operating and installation instructions

08.02.2021 – Version 1.1

Dry cooler

X-TDH.3-100-22-G-N-D5-BC-04

Page: 4/31

Operating and installation instructions for dry cooler translation into English © thermofin GmbH

5.1

Connection and installation ....................................................................... 21

5.2

Fans with external rotor motors ................................................................. 22

5.3

Electrical switching and control devices ................................................... 23

Commissioning, normal operation, cleaning, spare parts,

decommissioning, disposal ......................................................... 24

6.1

Commissioning ........................................................................................... 24

6.1.1

Return to service after a longer period of standstill ................................... 24

6.2

Normal operation ........................................................................................ 25

6.3

Cleaning ....................................................................................................... 25

6.3.1

Cleaning of the fins ................................................................................... 25

6.3.2

Cleaning of the housing ............................................................................ 26

6.4

Spare parts .................................................................................................. 26

6.5

Decommissioning ....................................................................................... 26

6.6

Disposal ....................................................................................................... 27

Inspection and maintenance ....................................................... 28

7.1

Maintenance plan (production) .................................................................. 29

Troubleshooting ........................................................................... 31

Summary of Contents for X-TDH.3-100-22-G-N-D5-BC-04

Page 1: ...Operating and installation instructions for dry cooler translation into English thermofin GmbH Operating and installation instructions Dry cooler X TDH 3 100 22 G N D5 BC 04...

Page 2: ...tions of the original version Disclaimer of liability If problems arise in connection with the installation and or operation of the device that are not described in this manual the operator installer...

Page 3: ...8 Standards and directives 9 1 8 1 Applicable documents 9 2 Technical data 10 2 1 Design data 10 2 2 Application and intended use 10 2 3 Material data 10 2 4 Notes on noise 11 2 5 Device key 11 2 6 D...

Page 4: ...otors 22 5 3 Electrical switching and control devices 23 6 Commissioning normal operation cleaning spare parts decommissioning disposal 24 6 1 Commissioning 24 6 1 1 Return to service after a longer p...

Page 5: ...erious injury or death if not avoided Dangerous situation that could result in a minor to moderate injury if not avoided Note of possible property damage 1 2 Warning signs and their meaning in this in...

Page 6: ...ring the area prohibited 1 4 Mandatory signs and their meaning in this installation manual The prohibition signs used are based on the DIN EN ISO 7010 M009 Use hand protection The hand protection used...

Page 7: ...he device For this reason it is necessary to carefully read and observe all points in this manual A claim to warranty does not exist in the case of faults and damage that can be attributed to the fact...

Page 8: ...r fans and electrical equipment components the information on their identification plates and their operating manual apply primarily 1 7 Scope of application The dry cooler is used in potentially expl...

Page 9: ...y of the device Installation Commissioning Overhaul repairs cleaning Skilled workers who carry out these activities must have a level of knowledge that meets the following requirements all national st...

Page 10: ...ion and intended use The unit as incomplete machine according to Machinery Directive 2006 42 EC is intended for the installation in cooling systems In principle the device is suitable for installation...

Page 11: ...essure on the entire envelope surface at the specified distance 2 5 Device key 2 6 Data on the type plate model description according to the device key see 2 5 device key ATEX marking article number o...

Page 12: ...lanned and prepared in order to prevent consequential damages in case of malfunctions 3 2 Safety instructions on the installation site Pipes and fittings must be protected against misuse Emergency fac...

Page 13: ...d to be covered Do not touch the fin edges risk of cuts Entering the device is only permitted with suitable falling protection It is forbidden to stick objects through the fan guard or into the circle...

Page 14: ...in the breathable air The operating supplies must be prevented from escaping After skin contact ethylene glycol causes a slight irritation with the risk of skin resorption Eye contact causes mucous m...

Page 15: ...bed in this operating manual This applies above all to work in the following areas Product selection project planning and modification Assembly disassembly of the device Installation Commissioning Ove...

Page 16: ...unit must be handled with special care In particular always place the unit very carefully on the ground If indications on transport or storage are attached to the unit or the packaging they must be a...

Page 17: ...iation for Wooden Packages Pallets and Export Packaging VDM Association of the German Furniture Industries If required they can be tailored to the standards of ISPM 15 thermofin transport packages are...

Page 18: ...lar of max 30 a traverse must be used The lifting accessories may only be attached to the suspension points intended for this purpose Never use pipes or attachment parts for lifting The factory provid...

Page 19: ...ached to the supporting structure using appropriate fasteners The mounting holes on the device base are to be used for this Noise decoupling rubber metal feet optionally included in the scope of suppl...

Page 20: ...any force stress and vibration effects on the unit are prevented In access lines a fixed point must be provided at a distance of max 500mm from the unit connection Follow inlet and outlet according t...

Page 21: ...housing Include all bare non live metal parts in the protective conductor system Lay the N lines as live A suitable all pole disconnecting device must be built into the installation if this is not in...

Page 22: ...inity of the fan as these can lead to malfunctions or damage to the fan or heat exchanger when switched on again After dismantling the fans and reinstalling them it is essential to check that they are...

Page 23: ...on switches phase control or frequency controllers as well as combinations of the same pre wired on request A functional test should be carried out here at regular intervals Cables and components are...

Page 24: ...bling been done according to the wiring diagrams provided 9 Has the electrical protective installation been checked for proper functioning 10 Have all bolted connections e g fans cable entries fasteni...

Page 25: ...s The type and frequency of the measures strongly depend on the respective installation site of the heat exchanger When doing any cleaning work make sure that no electrostatic charge can occur The ope...

Page 26: ...ive or corrosive cleaning agents In case of doubt consult the manufacturer or supplier of cleaning agents Application rules of the manufacturer with regard to handling and use especially dosage reacti...

Page 27: ...for all units Exceeding the maximum pressure must be prevented Fans should be put into operation for 3 to 4 hours per month if they are not used for longer periods 6 6 Disposal Empty the system prope...

Page 28: ...nd a maximum operational reliability periodical maintenance measures must be executed Maintenance and repair measures as well as recurring inspections should comply with the valid standards and statut...

Page 29: ...tting Tightness Repair leakage if necessary Deformations Determine the cause contact manufacturer if necessary Shut off devices valves Function Quarterly Damaged parts security modules to be replaced...

Page 30: ...N D5 BC 04 Page 30 31 Operating and installation instructions for dry cooler translation into English thermofin GmbH The measures listed are a minimum Higher requirements resulting from maintenance p...

Page 31: ...ned from thermofin by stating the project number Incident Cause Action Insufficient cooling capacity condensing temperature too high condensing pressure too high medium outlet temperature too high Fin...

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