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TEXIO PU100-7.5, Instruction Manual

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TEXIO PU100-7.5 Instruction Manual Download Page 6

 

7.5.

 

COMMUNICATION INTERFACE PROTOCOL

..............................................................................49 

7.5.1 Data format

..............................................................................................................................49 

7.5.2 Addressing

................................................................................................................................49 

7.5.3 End of Message

.........................................................................................................................49 

7.5.4 Checksum

.................................................................................................................................49 

7.5.5 Acknowledge

.............................................................................................................................49 

7.5.6 Error message

...........................................................................................................................49 

7.5.7 Backspace

................................................................................................................................49 

7.6.

 

ERROR MESSAGES

...................................................................................................................50 

7.7.

 

COMMAND SET DESCRIPTION

.................................................................................................50 

7.7.1 General guides

..........................................................................................................................50 

7.7.2 Command set categories

...........................................................................................................50 

7.7.3 Initialization control commands

..................................................................................................51 

7.7.4 ID control commands

.................................................................................................................51 

7.7.5 Output control commands

.........................................................................................................51 

7.7.6 Status control commands

..........................................................................................................53 

7.8.

 

STATUS, ERROR AND SRQ REGISTERS

....................................................................................54 

7.8.1 General

.....................................................................................................................................54 

7.8.2 Conditional registers

..................................................................................................................54 

7.8.3 Service Request: Enable and Event Registers

.............................................................................56 

7.9. SERIAL COMMUNICATION TEST SET-UP

......................................................................................58 

8.

 

ISOLATED ANALOG PROGRAMMING OPTION............................................................................................................ 59

 

8.1.

 

INTRODUCTION

........................................................................................................................59 

8.2.

 

SPECIFICATIONS

......................................................................................................................59 

8.2.1 0-5V/0-10V option

...................................................................................................................59 

8.2.2 4-20mA option

..........................................................................................................................59 

8.3.

 

ISOLATED PROGRAMMING & MONITORING CONNECTOR

........................................................60 

8.4.

 

SETUP AND OPERATING INSTRUCTIONS

.................................................................................61 

8.4.1 Setting up the power supply for 0-5/0-10V Isolated Programming and Monitoring

........................61 

8.4.2 Setting up the power supply for 4-20mA Isolated Programming and Monitoring

............................61 

9.

 

MAINTENANCE .......................................................................................................................................................................... 62

 

9.1.

 

INTRODUCTION

........................................................................................................................62 

9.2.

 

UNITS UNDER WARRANTY

........................................................................................................62 

9.3.

 

PERIODIC MAINTENANCE

.........................................................................................................62 

9.4.

 

FAN EXCHANGE

........................................................................................................................62 

9.5.

 

PARTS REPLACEMENT AND REPAIRS

......................................................................................62 

9.6.

 

TROUBLESHOOTING

................................................................................................................62 

9.7.

 

FUSE RATING

...........................................................................................................................63 

Summary of Contents for PU100-7.5

Page 1: ...100A PU8 90 8V 90A PU12 5 60 12 5V 60A PU20 38 20V 38A PU30 25 3V 25A PU40 19 40V 19A PU60 12 5 60V 12 5A PU80 9 5 80V 9 5A PU100 7 5 100V 7 5A PU150 5 150V 5A PU300 2 5 300V 2 5A PU600 1 3 600V 1 3A...

Page 2: ......

Page 3: ...isc hardware 3 1 3 4 AC cables 3 1 3 5 Serial Port Cables 3 2 SPECIFICATIONS 4 2 1 OUTPUT RATING 4 2 2 INPUT CHARACTERISTICS 4 2 3 CONSTANT VOLTAGE MODE 4 2 4 CONSTANT CURRENT MODE 4 2 5 ANALOG PROGRA...

Page 4: ...method 19 3 9 10 Multiple load connection with distribution terminals 19 3 9 11 Grounding outputs 19 3 10 LOCAL AND REMOTE SENSING 20 3 10 1 Sense wiring 20 3 10 2 Local sensing 20 3 10 3 Remote sensi...

Page 5: ...5 16 DAISY CHAIN CONNECTION 39 5 17 FRONT PANEL LOCKING 40 5 17 1 Unlocked front panel 40 5 17 2 Locked front panel 40 6 REMOTE ANALOG PROGRAMMING 41 6 1 INTRODUCTION 41 6 2 LOCAL REMOTE ANALOG CONTR...

Page 6: ...itional registers 54 7 8 3 Service Request Enable and Event Registers 56 7 9 SERIAL COMMUNICATION TEST SET UP 58 8 ISOLATED ANALOG PROGRAMMING OPTION 59 8 1 INTRODUCTION 59 8 2 SPECIFICATIONS 59 8 2 1...

Page 7: ...information contained in this document is subject to change without notice TEXIO shall not be liable for errors contained in this document or for incidental or consequential damages in connection with...

Page 8: ...round before another connection is made Any interruption of the protective ground conductor or disconnection of the protective earth terminal will cause a potential shock hazard that might cause perso...

Page 9: ...ould result in personal injury AWARNING sign should not be skipped and all indicated conditions must be fully understood and met CAUTION The CAUTION sign denotes a hazard An attention to a procedure i...

Page 10: ......

Page 11: ...rent are continuously displayed and LED indicators show the complete operating status of the power supply The Front panel controls allow the user to set the output parameters the protection levels Ove...

Page 12: ...system The PU power supplies series can be configured into a programmable power system of up to 31 units using the built in RS232 RS485 communication port in the power supply and the RS485 linking ca...

Page 13: ...he PU series is cooled by internal fans At the installation care must be taken to allow free airflow into the power supply via the front panel and out of the power supply via the rear panel The PU pow...

Page 14: ...6 Temperature drift 0 05 of rated Vout over 8hours interval following 30 minutes warm up Constant line load temp 7 Rem sense compensation wire V 1 1 1 1 1 5 2 3 4 5 5 5 5 8 Up prog response time 0 Vo...

Page 15: ...ck accuracy 0 1 0 35 of rated output current 7 Vout readback resolution 0 012 of full scale 8 Iout readback resolution 0 012 of full scale 2 7 PROTECTIVE FUNCTIONS V 6 8 12 5 20 30 40 60 80 100 150 30...

Page 16: ...d emission Conforms to EN55022B FCC part 15 A VCCI A NOTES 1 Minimum voltage is guaranteed to maximum 0 2 of the rated output voltage 2 Minimum current is guaranteed to maximum 0 4 of the rated output...

Page 17: ...7...

Page 18: ...ing the power supply to the AC source Section 3 6 Section 3 7 4 Test Turn on checkout procedure Section 3 8 5 Load connection Wire size selection Local Remote sensing Single or multiple loads Section...

Page 19: ...ts inside the power supply are at AC voltage even when the On Off switch is in the Off position To avoid electric shock hazard disconnect the line cord and load and wait two minutes before removing co...

Page 20: ...y VOLT display and rotate the Voltage encoder Ensure that the output voltage varies while the VOLT encoder is rotated The minimum control range is from zero to the maximum rated output for the power s...

Page 21: ...l 2 Rotate the VOLT encoder to adjust the UVL level to approx 10 of the unit voltage rating 3 Wait a few seconds until the VOLT display returns to show the output voltage 4 Adjust the output voltage t...

Page 22: ...Using the VOLT adjust encoder check that the address can be set within the range of 0 to 30 3 8 9 Baud Rate Setting 1 Press and hold the RMT LCL button for approx 3sec The CURRENT display will show t...

Page 23: ...supply load current at the rated load or the current that would flow in the event the load wires were shorted whichever is greater 2 Wire size should be selected to enable voltage drop per lead to be...

Page 24: ...sing Do not connect S to V or S to V 3 9 4 Noise and Impedance Effects To minimize the noise pickup or radiation the load wires and remote sense wires should be twisted pairs to the shortest possible...

Page 25: ...9 6 Making the load connections 6V to 60V Models Refer to Fig 3 5 for connection of the load wires to the power supply bus bars and to Fig 3 6 for mounting the bus bars shield to the chassis Fig 3 5 L...

Page 26: ...f cm Follow the below instructions for connection of the load wires to the power supply 1 Strip approx 10mm at the end of each of the wires 2 Loosen the mating connector terminal screws 3 Insert the s...

Page 27: ...and tighten the two screws to fix the shield to the chassis see Fig 3 8 Screws tightening torque 0 50 0 59Nm 5 1 6 1kgf cm Fig 3 8 Shield assembly 6 Tighten the wires to one of the shield sides using...

Page 28: ...nsing 3 9 8 Connecting single loads remote sensing Fig 3 11 shows recommended remote sensing connection for single loads Remote sensing is used when in Constant Voltage mode the load regulation is imp...

Page 29: ...the distribution terminals by a pair of twisted and or shielded wires Each load should be separately connected to the remote distribution terminals see Fig 3 13 If remote sensing is required the sensi...

Page 30: ...tive sense S J2 2 Local positive sense Connected internally to the positive output teminal LS J2 3 Not connected NC J2 4 Local negative sense Connected internally to the negative output terminal LS J2...

Page 31: ...ve load wire is not connected an internal protection circuit will activate and shut down the power supply To resume operation turn the AC On Off to the Off position connect the open load wire and turn...

Page 32: ...controls indicators and meters located on the power supply front panel Fig 4 1 Front panel controls and indicators Table 4 1 Front Panel controls and indicators Number Control Indicator Description S...

Page 33: ...CL button is disabled at Local Lockout mode Auxiliary function Address and Baud Rate setting Press and hold RMT LCL for 3sec To set the Address with the VOLTAGE encoder and the Baud Rate with the CURR...

Page 34: ...19 AC power switch AC On Off control 4 3 REAR PANEL See Fig 4 2 to review the connections and controls located on the power supply rear panel Refer to Table 4 2 for explanations about the rear panel...

Page 35: ...e drop 3 8 2 3 10 2 3 10 3 8 Blank Sub plate Blank sub plate for standard units Isolated Remote Analog programming connector for unit equipped with Isolated Analog control option IEEE connector for un...

Page 36: ...Off logic select On High 2 15V or Open Off Low 0 0 6V or Short On Low 0 0 6V or Short Off High 2 15V or Open SW1 6 RS232 485 select RS232 interface RS485 interface SW1 7 Output Voltage resistive prog...

Page 37: ...nual Pistol Grip tool AMP P N 608868 2 Insertion Extraction tool AMP P N 91232 1 Before making any connection turn the AC On Off switch to the Off position and wait until the front CAUTION Terminals 1...

Page 38: ...r supply Output Voltage Sec 6 6 J1 12 COM Control Common Return for VMON IMON CV CC RMT LCL Connected internally to the negative sense potential S J1 13 CV CC Output for Constant Voltage Constant Curr...

Page 39: ...required by the load 2 While the power supply operates in constant voltage mode the CVLED on the front panel illuminates 3 Adjustment of the output voltage can be made when the power supply output is...

Page 40: ...nd then will return to show the actual load current Enabled output power supply in Constant Current mode Rotate the CURRENT encoder knob to adjust the constant current made 4 Adjustment resolution can...

Page 41: ...circuit 3 1 Press OUTPUT button 3 2 Turn the power supply off using the AC On Off switch wait until the front panel display turns Off then turn the power supply on using the AC On Off switch 3 3 Turn...

Page 42: ...ing In this method the Foldback protection remains armed therefore if the load current is higher than the current limit setting the Foldback protection will be activated again 5 6 OUTPUT ON OFF CONTRO...

Page 43: ...This function is enabled or disabled by the SW1 Setup switch position 9 Refer to Table 5 3 for Enable Disable function andSW1setting Table 5 3 Enable Disable function and SW1 setting SW1 9 setting Ena...

Page 44: ...5 11 SAFE START AND AUTO RESTART MODES When turning on the power supply AC On Off it can start to its last setting of Output Voltage and Current limit with the output enabled Auto restart or start wit...

Page 45: ...ers to it s last setting automatically when the over temperature condition is removed 5 13 LAST SETTING MEMORY The power supply is equipped with Last Setting Memory which stores power supply parameter...

Page 46: ...s connected unit must be separated and floated from each other 2 Using the SO function and PS_OK signal The Shut Off and PS_OK circuits are referenced to the isolated interface common IF_COM J1 2 3 Th...

Page 47: ...l voltage The analog programming circuits of this power supply are referenced to the negative Sense potential Therefore the circuits used to control each series connected unit must be separated and fl...

Page 48: ...number of parallel units 2 Set the rear panel setup switch SW1 position 2 to it s up position 3 Connect short between J1 8 and J1 12 refer to Table 4 4 4 Connect J1 terminal 10 IPGM of the slave unit...

Page 49: ...recovers according to its setting to Safe start mode or Automatic restart Setup switch SW1 position 5 should be set to its Down position to enable the Daisy chain operation OtherSW1positions can be s...

Page 50: ...d front panel In this mode the front panel controls are enabled to program and monitor the power supply parameters 5 17 2 Locked front panel In this mode the following front panel controls are disable...

Page 51: ...g voltage or by programming resistors via J1 contacts 9 and 10 refer to sec 6 4 and 6 5 Refer to Table 6 1 for Local Remote Analog control J1 8 function and Setup switch SW1 1 2 setting Table 6 1 Loca...

Page 52: ...d 9 are not required for remote programming Their setting can be determined according the application 2 The control circuits allow the user to set the output voltage and current limit up to 5 over the...

Page 53: ...6 Connect the programming resistors to the mating plug of J1 22 VPGM_RTN J1 23 IPGM_RTN as shown in Fig 6 2 7 Set the programming resistors to the desired resistance and turn the power supply ON Adju...

Page 54: ...l Name Signal function Signal Return Range SW1 4 VMON Vout monitor J1 11 IMON Iout monitor J1 24 J1 12 0 5V Down VMON Vout monitor J1 11 IMON Iout monitor J1 24 J1 12 0 10v Up Notes 1 Radiated emissio...

Page 55: ...utton to put the unit into Local mode 2 Press and hold for approximately 3sec the RMT LCL button The VOLTAGE display will indicate the communication port address 3 Using the VOLTAGE adjust encoder sel...

Page 56: ...not active Set the unit into Local Lockout mode via serial port RMT 2 command 7 2 6 RS232 485 port in Local mode When the power supply is in local mode it can receive queries or commands If a query i...

Page 57: ...Rx are used for RS232 communication Txd and Rxd are used for RS485 communication Refer to RS232 and RS485 cables description for connection details 7 4 CONNECTING POWER SUPPLIES TO RS232 OR RS485 BUS...

Page 58: ...st unit connection Refer to section 7 4 1 for connecting the first unit to the controller 2 Other units connection The other units on the bus are connected via their RS485 interface Refer to fig 7 5 f...

Page 59: ...r supply ignores the Line Feed ASCII 10 character 7 5 4 Checksum The user may optionally add a checksum to the end of the command The checksum is followed by two hex characters If a command or a query...

Page 60: ...he programmed output voltage E07 Returned when programming the Output to ON during a fault shut down Table 7 2 Commands error messages Error Code Description C01 Illegal command or query C02 Missing p...

Page 61: ...2 REV Returns the software version as an ASCII string 3 SN Returns the unit serial number Up to 12 characters 7 7 5 Output control commands Command Description 1 PV n Sets the output voltage value in...

Page 62: ...the maximum level Refer to Table 7 6 14 UVL n Sets Under Voltage Limit Value of n may be equal to PV setting but returns E06 if higher Refer to Table 7 7 for UVL programming range 15 UVL Returns the s...

Page 63: ...Reads the complete power supply status Returns ASCII characters representing the following data separated by commas MV actual measured voltage PC programmed set current PV programmed set voltage SR st...

Page 64: ...PU Power Supply IEEE Programming interface Refer to Fig 7 7 for the Status and Error Registers Diagram Fig 7 7 Status and Error Registers Diagram 7 8 2 Conditional registers The fault Condition Regist...

Page 65: ...e terminals closed Table 7 9 Status Condition Register BIT Fault name Fault symbol Bit Set condition Bit Reset condition 0 LSB Constant Voltage CV Output is On and the supply in CV Output is ON and th...

Page 66: ...TP 3 Foldbck FOLD 4 Over Voltage OVP 5 Shut Off SO 6 Output Off OFF 7 MSB Enable ENA User command FENA nn where nn is hexadecimal User command FENA nn where nn is hexadecimal if nn 00 no fault SRQs wi...

Page 67: ...SENA nn command SENA nn command 4 Status Event Register The Status Event Register will set a bit if a change in the power supply status occurs and it is enabled The register is cleared when the SEVE...

Page 68: ...aracters locally select send line ends with line feed On some PC systems pressing the number keypad Enter will distort displayed messages Use the alphabetic Enter instead 3 Power supply set up 3 1 Con...

Page 69: ...ogramming temperature coefficient ppm 100 Input impedance 1M Absolute maximum voltage Vdc 0 15 Programming Inputs Max voltage between program inputs and supply outputs Vdc 600 Output voltage monitorin...

Page 70: ...0mA IS420 option 1 SHLD Shield connected internally to chassis of the supply Chassis ground 2 VPROG_ISO Output voltage programming input 0 5 0 10V 4 20mA 3 IPROG_ISO Output current programming input 0...

Page 71: ...power supply for 4 20mA Isolated Programming and Monitoring Perform the following procedure to configure the power supply 1 Turn the power supply AC power switch to off 2 Connect a short between J1 8...

Page 72: ...dust etc 3 In the fan exchange in a maintenance it becomes onerous Please contact your dealer or our distributor 9 5 PARTS REPLACEMENT AND REPAIRS As repairs are made only by the manufacturer or by a...

Page 73: ...If analog programming is used check if the OVP is set lower than the output 5 3 Check rear panel J1 ENABLE connection 5 8 Display indicates ENA Setup switch SW1 setting 4 4 Display indicates SO Check...

Page 74: ...1850 1 Tsuruma Machida shi Tokyo 194 0004 Japan http www texio jp...

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