Tetan KP 12-ES, Service And Operation Manual

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Automatic boiler for wood pellets
2
CONTENT
COntent ...................................................................................................................................................... 2
pictures....................................................................................................................................................... 3
TABle .......................................................................................................................................................... 4
1
IMPORTANT NOTES .............................................................................................................................. 5
2 use of the boiler and its advantages ........................................................................................................ 6
3 Technical data of the boilers KP x2S, KP X2 - ES ...................................................................................... 7
4 structural description of products ............................................................................................................ 8
PICTURE OF PRODUCT AND MAIN PARTS ...................................................................................................... 8
4.1 BOILER BODY, SCHEMA OF THE PRODUCTS AND DESCRIPTION OF THE MAIN PARTS ......................... 9
Boiler body .................................................................................................................................................. 9
4.2 CONTROL UNIT ............................................................................................................................ 10
4.2.1 Boiler Function Module HZS 521-G ........................................................................................ 11
4.2.1.1 Technical base data ......................................................................................................... 13
4.2.2 Terminal
HZS 555-S
with USB ............................................................................................. 14
4.2.2.1 Description ...................................................................................................................... 14
CLEANING THE TOUCH SCREEN .............................................................................................................. 14
CAUTION! ........................................................................................................................................... 14
Before cleaning the touch screen, the terminal must first be turned off to avoid unintentionally triggering
functions or commands! ....................................................................................................................... 14
4.2.2.2 Technical data ................................................................................................................. 14
4.3 BURNER HEATING CHAMBER INCL. FEEDER F1 WITH INDEPENDENT DRIVE ..................................... 16
CERAMIC PARTS ..................................................................................................................................... 17
4.4 FEEDER F1 WITH INDEPENDENT DRIVE (FROM FUEL STORAGE)...................................................... 18
4.5 BOILER SHEATHING INCLUDING HEAT INSULATION ....................................................................... 19
4.6 CLEANING SYSTEM ....................................................................................................................... 22
4.6.1 Ash removal ....................................................................................................................... 22
4.6.2 Heat exchanger cleaning ..................................................................................................... 22
4.6.3 External ash container ......................................................................................................... 23
4.7 STANDARD ACCESSORIES ............................................................................................................. 24
4.8 OPTIONAL ACCESSORIES .............................................................................................................. 24
4.9 FUEL BIN ..................................................................................................................................... 24
5 Placement OF THE PRODUCT IN BOILER ROOMS, PRINCIPLES OF INSTALLATION ................................... 26
5.1 PLACEMENT OF PRODUCTS IN BOILER ROOMS ............................................................................... 26
5.2 SAFE DISTANCE FROM COMBUSTIBLE MATERIAL ............................................................................ 26
5.3 LEGISLATION IN FORCE ................................................................................................................ 26
4.1.1 Heating system and boiler ................................................................................................... 26
4.1.2 Venting .............................................................................................................................. 26
4.1.3 Fire regulations ................................................................................................................... 27
4.1.4 Electrical ............................................................................................................................ 27
4.1.5 Protection against noise ....................................................................................................... 27
5.4 STORAGE OF FUEL ....................................................................................................................... 27
5.5 BOILER ROOM VENTILATION ........................................................................................................ 27
6 putting the PRODUCTS INTO OPERATION ............................................................................................. 28
6.1 CONNECTION TO THE SYSTEM ...................................................................................................... 28
6.2 INSTALLATION OF THE BURNER .................................................................................................... 29
6.3 INSTALATION OF THE CERAMIC CATALYTIC REFLECTOR ................................................................ 30
6.4 INSTALLATION OF SECONDARY CERAMIC GRATE ........................................................................... 31
6.5 INSTALLATION OF CERAMIC SHIELD ............................................................................................. 32
6.6 CONNECTION OF ELECTRICAL PARTS ............................................................................................ 32
6.7 CHECKING TASKS BEFORE BOILER FIRST OPERATION .................................................................... 33
7 boiler service and maintanance during operation .................................................................................... 34
7.1 SERVICE ...................................................................................................................................... 34
7.1.1 Refueling ............................................................................................................................ 34
7.1.2 Emptying of the external container ....................................................................................... 34
7.1.3 Flue gases exchanger cleaning ............................................................................................. 35
7.2 MAINTANANCE ............................................................................................................................. 35
7.2.1 Burnt gases exchanger cleaning ........................................................................................... 35
7.2.2 Burner grate cleaning .......................................................................................................... 35
7.2.3 Ceramic grate cleaning ........................................................................................................ 35
7.2.4 Annual audit ....................................................................................................................... 36
8 disposal of product after teh end of its service life .................................................................................. 38
8.1 NATURAL PERSON ........................................................................................................................ 38
8.2 LEGAL ENTITY .............................................................................................................................. 38