TESTO 0632 3800 Instruction Manual Download Page 22 | Manualshive

Page: 22 / 84

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4 Product description

22

Item / Designation

Illustration

5 Fresh air inlet
6 Fresh air filter
7 Condensate

container

8 Primary

filter

9 Cotton

filter

10 Secondary filter

11 Particulate matter

probe socket

12 Crude gas inlet
13 Draught inlet
14 Crude gas path

probe shaft

15 Probe shaft
16 Crude gas tube
17 Measurement gas

tube

18 Rotation diluter
19 Probe cable

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Summary of Contents for 0632 3800

Page 1: ...testo 380 Fine particle analyzer Instruction manual...

Page 2: ...2...

Page 3: ...18 4 5 Overview of cleaning material 19 4 6 Overview of status displays 19 4 6 1 testo 380 status display 19 4 6 2 Particulate matter probe status display 20 4 6 3 Measurement system status display 2...

Page 4: ...ning the testo 380 and testo 330 51 7 3 Draining the condensate container 51 7 4 Checking replacing the crude gas fresh air filter and secondary filter 54 7 5 Checking replacing the crude gas primary...

Page 5: ...stions and answers 75 8 2 Accessories and spare parts 80 8 3 Updating instrument software for testo 330 2 LL V2010 0632 3307 82 8 4 Updating instrument software for testo 330 2 LL F 0632 3305 82 8 5 U...

Page 6: ...nd damage to the products Keep this document to hand so that you can refer to it when necessary Hand this documentation on to any subsequent users of the product Warnings Always pay attention to infor...

Page 7: ...rm contact measurements on non insulated live parts Do not store the product together with solvents Do not use any desiccants Carry out only the maintenance and repair work on this instrument that is...

Page 8: ...boundary conditions after approx 4 5 h measuring time at the earliest in cases where there is no air exchange Room dimensions L x W x H 3 m x 3 m x 2 m Flue gas concentration 5000 ppm CO Do not store...

Page 9: ...e in the crude gas tube disposed of in a suitable container Dispose of faulty rechargeable batteries spent batteries in accordance with the valid legal specifications At the end of its useful life sen...

Page 10: ...ses for the approval test of individual room furnaces Changes in dust emissions caused by a system s parameter settings for example can be directly recorded via the online display Thus the particulate...

Page 11: ...in accordance with DIN 51731 HP 5 August 2007 edition and other wood briquettes or wood pellets made of natural wood with equal quality 6 Painted varnished or coated wood and any scrap materials from...

Page 12: ...3 Specifications 12 3 2 2 Declaration of Conformity...

Page 13: ...nsport temperature 20 to 50 C Protection class 2 Operating temperature 5 to 40 C Ambient humidity 0 to 90 RH non condensing Protection class IP40 Weight testo 380 7 9 kg testo 330 0 65 kg Dimensions L...

Page 14: ...as temperature max 500 C Probe shaft heating up to 120 C Rotation diluter heated up to 80 C Status display LED displays warm up phase and operational readiness Probe cable Length 2 2 m Probe shaft Sta...

Page 15: ...or the syringe Cleaning box for the nozzle Cover cap for the probe shaft Cover cap for the condensate trap Fixing chain for the particulate matter probe Cleaning brush for the probe shaft Instruction...

Page 16: ...pressure tube 3 Combustion air temperature probe connection 4 USB connection for updating the testo 380 5 Cotton filters incl crude gas primary filter 6 Cleaning materials storage compartment 7 Fresh...

Page 17: ...Printer accessory 17 Storage compartment 18 Storage compartment for the mains cable 19 Mains connection and on off switch 20 Probe connection 21 Status display 22 Storage compartments for containers 4...

Page 18: ...of a technical testing body of the Guild of Master Chimney Sweeps or other testing body recognised by the authorities The cover cap on the test connection should only be removed for the gradient chec...

Page 19: ...rating status of the testo 380 the particulate matter probe and the measurement system 4 6 1 testo 380 status display Display Status Permanently green Testo 380 is operational Flashing green Warming u...

Page 20: ...dicated on the testo 330 display 1 Measurement system status display Display Status Permanently green The system is ready for measurement Flashing green The system is functional e g tightness test can...

Page 21: ...4 Product description 21 4 7 Gas path Item Designation Illustration 1 testo 330 2 Draught inlet 3 Adapter 4 Crude gas inlet...

Page 22: ...air filter 7 Condensate container 8 Primary filter 9 Cotton filter 10 Secondary filter 11 Particulate matter probe socket 12 Crude gas inlet 13 Draught inlet 14 Crude gas path probe shaft 15 Probe sh...

Page 23: ...4 Product description 23 Item Designation Illustration 20 Preheating section 21 Particle sensor 22 Pressure tube 23 Measurement gas outlet nozzle 24 Test connection for the test bed...

Page 24: ...testo 330 can be called up in the Device information menu or via the i key Switch on the testo 330 Press testo 330 2 LL V2010 0632 3307 Call up function Instrument diagnosis Device information OK or...

Page 25: ...the testo 330 There is no need to switch off the testo 330 to insert it into the testo 380 1 Fold up securing clip and click into place on the case lid 2 Lift up the repository for the testo 330 and...

Page 26: ...into the holder and fix in place using the locking lever 5 1 3 Connecting the preheating section 1 Remove the cover of the particulate matter sensor 2 Put preheating section onto the particulate matt...

Page 27: ...activation process The particulate matter probe will not be detected by the testo 380 if it is not connected until after the testo 380 has been switched on or if it is disconnected from the testo 380...

Page 28: ...rticulate matter sensor with preheating section 1 to the condensate container cotton filter 2 to the probe socket for the testo 380 3 CAUTION Hot probe shaft due to automatic heat up Risk of burns Do...

Page 29: ...ticulate matter probe connection and dispose of the condensate in a suitable container Checking the thermocouple The thermocouple of the particulate matter probe must not lie against the probe cage Ch...

Page 30: ...asurement system The start screen is displayed duration about 15 s If the voltage supply was interrupted for a longer period The menu Date Time is opened The gas sensors are set to zero If there is an...

Page 31: ...ent uncertainty only displayed at the end of a measurement g m 3 CO u Averaged end result CO less measurement uncertainty the result is only displayed at the end of a measurement O2 Oxygen concentrati...

Page 32: ...ps as fuel so that the sensor can cool down see Cleaning replacing the sensor module page 64 To shorten the cooling down period the sensor should be moved to a cold environment or placed on a cold sur...

Page 33: ...closed Call up function Measurement options OK Particle OK Options Tightness test OK 1 Take the cover caps for the condensate trap and for the particulate matter probe out of the enclosed plastic bag...

Page 34: ...e measurement with a mini ambient air probe Call up function Measurement options OK Particle OK The testo 380 has 3 test types the Compliance measurement test is for official measurements in accordanc...

Page 35: ...nfluence the measurement result The values specified are factory settings and need to be adapted to the existing conditions At a measuring location the ambient temperature and humidity should always b...

Page 36: ...th point 6 Approval test continue with point 6 6 Start draught measurement Draught zeroing 7 Position the particulate matter probe in the centre of flow area of the highest flue gas temperature The di...

Page 37: ...Remove particulate matter probe from the flue gas duct OK Rinsing starts 12 Clean the sensor module see Cleaning replacing the sensor module page 64 13 OK A test report can be printed out if necessary...

Page 38: ...ement uncertainty indicates the possible dispersion around the reading established as accurately as possible The associated probability is characterised by the confidence interval The 95 confidence in...

Page 39: ...a measurement using wood pellets or split logs as fuel the message Particulate matter sensor and sensor cover need to cool down this process may take a few minutes appears Prior to selecting wood chip...

Page 40: ...t has been successfully conducted remove the cover caps from the fresh air inlet and probe shaft OK 4 Finish the tightness test Finished 6 3 2 Particle test types compliance measurement adjustment hel...

Page 41: ...article analyzer info testo 380 information is displayed Probe info information on the particulate matter probe is displayed Nozzle data select and edit nozzle calibration data Particle sensor pump on...

Page 42: ...above parameters item no 0560 6062 2 When the parameter Part load is selected a signal is sounded after 5 min when a measurement is conducted The signal is very helpful for measurements in the partial...

Page 43: ...temperature FT max helps when positioning the probe The reading is displayed 8 End draught measurement Stop 9 Next If the message Stability not yet achieved Please wait appears do not start any measur...

Page 44: ...inted out via the Print key Only readings assigned a display field in the measurement view will be saved printed out Measurement data can be printed out during a measurement To be able to transfer dat...

Page 45: ...dispersion around the reading established as accurately as possible The associated probability is characterised by the confidence interval The 95 confidence interval specifies the range around the re...

Page 46: ...nd damage to the testo 380 Before removing the particulate matter probe from the flue gas duct remove the crude gas tube from the particulate matter probe connection and dispose of the condensate in a...

Page 47: ...6 Using the product 47 5 Put probe cable into the storage compartment 6 Insert the particulate matter probe into the holder and secure with the rubber ring...

Page 48: ...t 48 7 Wind up probe cable and stow away in the storage compartment To prevent damage to the case lid ensure that the probe cable is stowed away correctly in the storage compartment and that the case...

Page 49: ...he securing clip then close the transport case 6 5 Transferring data 6 5 1 Record printer In order to be able to transfer data to a testo record printer via the infrared or Bluetooth interface optiona...

Page 50: ...g the product 50 6 5 3 Data transfer to IrDA record printer To transfer data from the measurement system to the IrDA record printer the printer is attached to the magnetic plate on the top of the test...

Page 51: ...being serviced and cleaned If the housing of the testo 380 and the testo 330 is dirty clean it with a damp cloth Do not use any aggressive cleaning agents or solvents Mild household cleaning agents an...

Page 52: ...ndo the cotton filter retaining clip and unlock the condensate container by the orange handle 2 Remove condensate container horizontally from the testo 380 3 Unscrew the cotton filter anti clockwise a...

Page 53: ...7 Maintaining the product 53 5 Insert cotton filter and close clockwise 6 Insert the condensate container into the testo 380 and click into place Push the tube onto the connector...

Page 54: ...amination In the event of visible contamination change the filter Replacing the fresh air and secondary filters The filter chamber may contain condensate When replacing the fresh air or the secondary...

Page 55: ...k the primary filter regularly for contamination In the event of visible contamination change the filter Replacing the primary filter The filter chamber may contain condensate 1 Remove crude gas tube...

Page 56: ...e 7 Close the primary filter housing place back on the cotton filter and press into position Pay attention to the notch on the primary filter 8 Insert cotton filter into the condensate container and c...

Page 57: ...tor unlock the condensate container by the orange handle and the cotton filter The condensate consists of a weak mix of acids Avoid skin contact Make sure that the condensate does not run over the hou...

Page 58: ...close clockwise 12 Insert the condensate container into the testo 380 and click into place Push the tube onto the connector 7 7 Cleaning the rotation and stator disc in the rotation diluter If is advi...

Page 59: ...ock and pressure element and remove the lock Then remove the pressure element via the shaft 4 Remove the rotation disc via the shaft After cleaning make sure that the sealing surfaces of the rotation...

Page 60: ...the rotation and stator disc 5 Clean the rotation disc using a moistened cotton bud on the running surface and in the cavities and rub dry with an unused cotton bud 6 Clean the stator disc using a mo...

Page 61: ...Maintaining the product 61 7 Replace the rotation disc pay attention to the locking pin on the particulate matter probe and the protrusion on the rotation disc 8 Reinsert the pressure element and loc...

Page 62: ...7 8 Cleaning the probe shaft of the particulate matter probe In the event of any visible contamination the probe shaft must be cleaned CAUTION Hot probe shaft Risk of burns Allow the probe shaft to co...

Page 63: ...leaning brush out of the probe shaft Repeat steps 5 and 6 several times depending on the degree of contamination 8 Replace the rotation disc pay attention to the locking pin on the probe and the protr...

Page 64: ...sensor module must be cleaned after every measurement 1 Remove the measurement gas tube from the preheating section 2 Unlock the preheating section anti clockwise and remove 3 Remove the tube from th...

Page 65: ...probe remove the sensor module or If the sensor module is located in the particulate matter sensor cover proceed with the following steps 6 Turn the particulate matter sensor cover over 7 Tap lightly...

Page 66: ...r module or a change of colour It is not necessary to remove the remaining particle residues by increased pressure on the sensor module risk of damage as the measurement system is recalibrated prior t...

Page 67: ...ting section anti clockwise and remove 3 Remove the tube from the top part of the particulate matter sensor 4 Unscrew the top part of the particulate matter sensor anti clockwise and remove 5 Place th...

Page 68: ...ovide cleaning container 1 Carefully remove more substantial surface contamination on the front and back with a moistened cotton bud 2 Place nozzle at the opening of the cleaning container 3 Push rubb...

Page 69: ...ng of the cleaning container and clean the areas on front and back with a lint free cloth 7 Rub nozzle dry using a lint free cloth Make absolutely sure that there are no residues on the nozzle after c...

Page 70: ...Attach the preheating section and lock clockwise 7 Attach the measurement gas tube 7 11 Replacing the nozzle 1 Remove the nozzle see Removing the nozzle page 67 Place the nozzle into a protective cont...

Page 71: ...le Save selection OK The selected nozzle is activated 7 11 2 Using a new nozzle Enter the calibration data for the new nozzle testo 330 2 LL V2010 0632 3307 Call up function Measurement options OK Par...

Page 72: ...left to right Enter values Edit and OK Finished for testo330 2 LL V2010 0632 3307 OK for testo330 2 LL F 0632 3305 7 12 Changing the crude gas and or measurement gas tube 1 Remove crude gas and or me...

Page 73: ...ensure that the hose is inserted into the protective cover correctly Connect crude gas and or measurement gas tube to the particulate matter probe 4 Insert crude gas and or measurement gas tube each...

Page 74: ...article OK Operation check OK 1 The measurement system stability check is carried out 2 Start measurement Diluter speed The rotation diluter s revolutions per minute over 15 minutes are displayed whil...

Page 75: ...s blocked e g by attached sealing cap Remove sealing cap Kink in the pressure tube Remove the kink in the pressure tube Pressure sensor defective Contact Testo Service Nozzle data incorrect Please ent...

Page 76: ...emperature outside specified range Operating temperature is outside the specified range Instrument temperature is too low or too high e g due to being stored in the car Allow the instrument to cool do...

Page 77: ...bration data Nozzle defective Please change the nozzle Pump flow of the crude gas pump is too low No valid measurement possible See instruction manual Crude gas tube is kinked Check crude gas tube Pri...

Page 78: ...t condensate container correctly and click into place Insert the condensate container into the testo 380 and click into place The cotton filter connector is not closed correctly Close the connector Co...

Page 79: ...asurement gas tube to the preheating section correctly Preheating section is not correctly connected Attach preheating section correctly and lock clockwise Probe connection is not correctly connected...

Page 80: ...lected for a measurement it is automatically transferred to the master data On the printout the furnace setting Combination Boiler Air Heater is not correct Master data is not created correctly In the...

Page 81: ...particulate matter sensor 0135 0287 Gas path connector 0135 0231 Wood moisture measuring instrument testo 606 2 0560 6062 Testo fast printer 0554 0549 Bluetooth printer incl rechargeable battery and c...

Page 82: ...e a few minutes 6 Disconnect the connecting cable from the testo 330 Once the instrument software firmware has been updated the system will automatically reboot and is ready for use 8 4 Updating instr...

Page 83: ...ate mode via the USB interface and transmission and programming of the new firmware begins Particulate matter probe status display Display Status Flashing yellow red Firmware update is being prepared...

Page 84: ...0970 3800 en 03 V01 00 en...

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