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ISU-689:2016/GB 

 

 

3.1. Requirements of boiler installation  
3.1.1. The regulations on the water installation, gas and the 
flue gas system 

 
Water, gas and flue gas systems must meet local regulations as well 
as use of the gas, ventilation and flue gas installation. 
The use of gas appliances, flues and ventilation by the user should be 
consistent with local requirements on technical conditions of tenant 
buildings use. 
Before installing the boiler the consent from the District Department 
of Gas, Chimney sweep company and Building administration  must 
be obtained. 
 

3.1.2. Regulations related to the room 

 
Requirements for premises where gas appliances are installed shall 
be in accordance with local regulations. The room where appliance is 
to be installed should ensure the  air supply and venting system 
necessary for gas combustion in accordance with local regulations.   
The room should be protected against freezing, free from dust and 
aggressive gases. It is forbidden to install the device in a laundry 
rooms, drying rooms and in varnish, cleaners, solvents and sprays 
storages. 
The boiler should be installed in a technical room. 
 

Gas appliances supplied with liquefied gas  must not be 
installed in room with a floor below ground level.  

 

3.1.3.  Requirements for electrical installation  

 
The boiler has been designed for operation with single-phase 
alternating current with rated voltage of 230 V / 50 Hz. Max power 
consumption 

 please see rating plate or technical data table. The 

main socket from which boiler is powered must meet the local 
requirements. 
The boiler has been designed as a Class I device and  must be 
connected to an electrical outlet with ground terminal in accordance 
with PN IEC 60364-4-41. The boiler has a degree of electrical 
protection provided by the housing 

 X4D. 

 

It should be checked by a suitably qualified person whether the 
electrical installation is suitable for the maximum power 
consumption of the device, making sure in particular that the cross-
section of the cables is suitable for the power consumed by the 
device. 

 

If the boiler is permanently connected to the power source, it should 
be execute by junction box. The junction box must be equipped with 
protection degree appropriate for the defined assembly zone. If the 
boiler is connected through the junction box, electric system must be 
equipped with measures which can disconnecting the boiler from the 
power source.  
In order to connect the boiler to the junction box, it is recommended 
to: 
- cut the power cord to a suitable length for connection to the box 
- pull off cable insulation 
- put the cable-end sleeve with the appropriate diameter 

This prepared cables connect according to Fig 3.1.3.1.

 

 

 

Fig 3.1.3.1 

 Wire colors:   L 

 brown;   N 

 blue;   PE 

 yellow-green 

 

If you need to replace the supply wire, use a minimum cord of 3 x 
0.75 mm

2

. The boiler supply wire is screwed to the connection list on 

the control panel to terminals marked with ~ 230 V (see section 
3.9.1).  
The power cord of the device cannot be replaced by the user. To 
replace it please contact with qualified personnel. 

 

The use of any device powered by electricity requires to compliance 
with the basic principles, i.e.:  

 

do not touch the device with wet or damp body parts and / or 
being barefoot; 

 

do not jerk the electrical cables; 

 

do not expose the device to weather conditions (rain, sun, etc.); 

 

do not allow children or persons with no experience or knowledge 
to operate the device.

 

 

3.2. Preliminary check activities  

 

Before proceeding with the boiler installation: 

 

check whether the boiler is factory designed for the type of gas 
supplied from the gas system. The type of gas which the boiler is 
adjusted to is specified on the rating plate on the cover of the 
boiler; 

 

check whether the water system and radiators have been rinsed 
with water in order to remove rust, fillings scale, sand and other 
dusts that could disturb the proper operation of the boiler (for 
example increase the water flow resistance in central heating 
system) or to pollute the heat exchanger, 

 

whether the mains voltage has a value of 230V and the phase wire 
(L) is in the right place; and that the socket has an efficient safety 
contact (complies with IEC-60 364-6-61: 2000) 

 

whether the flue-gas air installation is tightly connected and not 
obstructed. 

 

3.3. Boiler installation  

 

The device may only be installed on a vertical wall 
sufficiently strong to maintain its weight. For mounting, 
use a fastening system adapted to the wall structure. 

 

 

- The most important mounting dimensions are shown on Fig. 3.3.1 
- In order to ensure free access during inspections and maintenance, 
it is advisable to maintain the minimum distances according to  
Fig. 3.3.3.

 

 

Delivery range:

 

Part 

Quantity 

Gas boiler 

Instruction manual 

Mounting template 

Hanger 

Wall plugs 

Φ

12x60 

Wood screws 

Φ

8x70 

Elements of the siphon 
(bucket, nut, gasket) 

Flue gas / air adapter 

Package with screws 
Wire of cascade serial connection 


NTC temperature sensor (cascade)

 

 

The boiler has two mounting possibilities presented on Fig. 3.3.2 
- Using the attached hanger 
- Hanging on mounting hooks (min. size of wall plug is 

ø

16x100) 

 

Mounting method: 
1.  In order to facilitate assembly, use the mounting template 
attached to the boiler.  
2. Attach the template to the wall and mark all the space needed for 
installation.  
3. Remove the template and drill the necessary mounting holes.  
4. Screw the hanger (attached to the boiler) to the wall or mount the 
hooks. 

 

Power wire 
the device

 

Wire of 
electric 
system

 

Summary of Contents for ECOCONDENS CRYSTAL 100

Page 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Page 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Page 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Page 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Page 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Page 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Page 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Page 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Page 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Page 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Page 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Page 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Page 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Page 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Page 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Page 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Page 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Page 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Page 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Page 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Page 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Page 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Page 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Page 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Page 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Page 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

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