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ISU-689:2016/GB 

 

 

1. INTRODUCTION 

 

In this instruction manual is described condensing gas system boiler 
ECOCONDENS CRYSTAL designed for supplying a central heating 
system and heating domestic water in separately connected a 
domestic water tank. 
 

Adaptation of the following boiler to work with the tank 
needs to be made by AUTHORISED SERVICE COMPANY. 

 

ECOCONDENS CRYSTAL boiler take the air for combustion process 
from outside the room (in which combustion circuit is sealed) with 
respect to the residential area of the building in which it is installed - 
type of installation: C13, C33, C43, C63 or take the air for combustion 
process from the room that meets appropriate conditions (required 
by law) - type of installation: B23 . 
Further information regarding the type 

 according section 3.8 or PN-

EN 15502 Standard. 

2. BOILER DESCRIPTION 
2.1.  Technical specification 
2.1.1. Technical features 

 

 

Electronic fluent flame modulation for central heating system and 
domestic hot water (option);                     

 

 Electronic ignition with ionization flame control; 

 

Adjustable boiler power; 

 

Regulation of heating water and domestic water temperature 
(option); 

 

Function of soft ignition;  

 

Inlet gas pressure stabilization; 

 

Adopted to cooperate with closed circuit in central heating system 

 

Integrated boiler cascade operation 

 

2.2. Design and technical specifications of the boiler 
2.2.1. Main units of the boiler 

 
2.1 

 Flue gas-water heat exchanger 

2.2 

 Temperature limiter of flue gas 

2.3 

 Temperature limiter of air collector 

2.4 

 Ignitron electrode 

2.5 

 Flame control electrode 

2.6 

 Control console 

2.7 

 Controller 

2.8 

 Pressure transducer 

2.9 

 Safety valve 

2.10 

 Condensate siphon 

2.11 

 Fan 

2.12 

 Spark generator 

2.13 

 Automatic air vent 

2.14 

 NTC temperature sensor - return 

2.15 

 NTC temperature sensor - supply  

2.16 

 Temperature limiter 95

°

2.17 

 Flow sensor 

2.18 

 Circulation pump PWM 

2.19 

 Gas valve 

2.20 

 Mixing orifice 

2.21 

 Flue gas adapter DN100 

2.22 

 Air adapter DN100 

2.23 

 Drain valve 

 

2.3. Protection equipment 

 

 

Protection against outflow of gas  

 

Protection against explosive switch on of the gas 

 

Protection against exceeding the max temperature in domestic 
hot water tank 

 

Protection against exceeding the upper limit of heating water 
temperature 

 

Protection against water pressure increase (1-st degree) - 
electronic 

 

Protection against water pressure increase (2-nd degree) -  
mechanical 

 

Protection against drop of water pressure  

 

Protection against water overheating 

 

Antifreeze protection of the boiler 

 

Protection against  the pump blockade 

 

Monitoring of the correct operation of the fan 

 

Protection against exceeding the upper limit temperature of flue 
gas  

 

Protection against too small flow through the heat exchanger  

 

Protection against overheating the exchanger due to incorrect 
installation 

 

Fig. 2.2.1.1 

 

 

Boiler's construction

 

Summary of Contents for ECOCONDENS CRYSTAL 100

Page 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Page 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Page 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Page 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Page 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Page 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Page 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Page 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Page 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Page 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Page 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Page 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Page 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Page 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Page 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Page 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Page 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Page 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Page 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Page 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Page 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Page 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Page 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Page 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Page 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Page 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

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