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ISU-689:2016/GB 

 

 

by the driver of the boiler. Heating the domestic water with the 
boiler cooperation with the tank of domestic water is as follows: 

 

water temperature sensor in the tank indicates the water 
temperature drop below the set temperature by the hysteresis 
value of domestic water [parameter P18] (e.g. due to opening of 
inlet tap valve); 

 

boiler control unit makes the three-way valve to draw the heating 
water to a short circuit while giving a signal to the spark generator 
and gas valve; 

 

heating water flows through the coil of tank (short circuit); 

 

driver of the boiler controls the heating water temperature in an 
optimal way so as not to exceed a permissible value. If the heating 
water temperature exceeds 97

°C

, an additional temperature limiter 

is activated (item 2.16), the burner is turned off until the hot water 

temperature drops below 81°C

 

after exceeding the set water temperature in the tank the boiler 
controller gets distorted the three-way valve for long circuit and at 
fulfillment of the following conditions the heating water is pumped 
into the central heating system:  
-  heating water temperature is lower than the set temperature 
-  

room thermostat gives a signal “heat”.

 

 

Hot water temperature at the point of consumption may differ from 
the set value, and therefore it is advisable to install a mixing valve for 
domestic hot water systems.  
 

When using a water tank in the ECOCONDENS CRYSTAL 
100 boiler , to ensure proper operation of the boiler the 
required coil power in the tank is minimum 25kW. 

 

To eradicate legionella bacteria in the tray, the boiler is 
turned on every 168h to work with the tank and heats 

water to 60°C.

 To prevent excessive energy 

                   consumption, the timing function is reset when the 
                   water temperature in tank will reach 60

°

C during 

                   normal use.  

 

2.5 Description of the control panel 

 
The boiler control panel has 7 function buttons and an LCD display 
for displaying boiler settings and information about operating states 
of the boiler.  

 

Fig. 2.5.1 

 Description of control panel buttons 

 
Description of the basic functions of the individual buttons of the 
controller: 

[A]

 

 Changes the operating state of the boiler from the SUMMER 

function (CH only) to the WINTER function (CH and DHW).  

[A]

3sec

 

 The entrance to the TEST mode 

[B]

 

 The reset the displayed error 

[B]

3sec

 

 Preview of the parameters 

[C]

 

 Turns on or off the DHW heating function  

[C]

3sec

 

 Errors history 

[D]

 

 Reduces the setting for CH 

[D]

3sec

 

 Autodetection procedure 

[E]

 

 Increases the setting for CH 

[E]

3sec

 

 sends parameters from the controller in MASTER boiler to all 

boilers connected in series. 

[F]

 

 Reduces the setting for DHW 

[G]

 

 Increases setting for DHW  

[A+C]

3sec

 

 Standby mode 

[A+B]

3sec

 

 Test for the cascade mode 

[B+C]

3sec

 

 Controller programming mode 

 

 

Fig. 2.5.2 

 Description of the display symbols

 

 

W1 

 Operation in CH mode 

W2 

 Function of operation only in DHW mode (SUMMER), CH 

inactive 
W3 

 Signalization of the pump power 

W4 

 Signalization the fault requiring reset 

W5 

 Signalization of the flame presence  

W6 

 Inactive domestic water function 

W7 

 Operation in DHW mode 

W8 

 Unit of displayed pressure 

W9 

 Unit of displayed temperature 

W10 

 Active outdoor temperature sensor 

W11 

 Standby mode 

W12 

 Signalization the mode of changing the parameters 

W13 

 Inactive 

W14 

 Inactive 

W15 

 Signalization the mode of previewing the parameter 

W16 

 Presence of connected OpenTherm  

W17 

 Information display field 

3. BOILER INSTALLATION 

 

Important safety information  

FAUILER TO COMPLY WITH LISTED RECOMMENDATION WILL 
RESULT IN LOSS OF THE WARRANTY 

 

- The boiler must be installed by an authorized service company 
accordingly with local regulations; 
- After the boiler installation check the tightness of all connections of 
gas and water systems; 
- Service company is responsible for the proper installation of the 
boiler; 
- Installation of the boiler must be made so as not to cause any 
tension of the installation that may cause increased volume of work; 
- Packages should not be left within reach of children; 
- Check whether the chimney is perfectly clean and free of dirt;  
- The boiler must be connected to the heating system corresponding 
to its power; 
- Check whether the boiler is adapted to burn a certain type of gas; 

 

- Check the water hardness, if it exceeds 20

 ̊

 F (1F = 10 mg calcium 

carbonate per liter of water) proceed to the water softening;  
- It is mandatory to thoroughly clean all installation wires in order to 
eliminate possible residues from threading, welding, solvents or 
sludge and any other contaminants from the heating circuit.  
 

Summary of Contents for ECOCONDENS CRYSTAL 100

Page 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Page 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Page 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Page 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Page 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Page 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Page 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Page 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Page 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Page 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Page 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Page 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Page 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Page 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Page 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Page 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Page 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Page 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Page 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Page 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Page 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Page 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Page 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Page 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Page 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Page 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

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