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ISU-689:2016/GB 

 

 

 

3.9. Connection of additional devices  

 

An improperly made electrical connection may 
Cause injury or material losses. 
Touching live connections may cause electric shock and  

 as a consequence, it may cause a serious injury. 
 Remember to disconnect the boiler electrical power 
 before starting work.  
 

Electrical connections may only be carried out by an 

 appropriately qualified person.

 

 
The boiler is equipped with additional electrical terminals, which 
allow for connection of external devices to the boiler: 

 

 

Room regulator  

 

Remote control 

OpenTherm®

 

 

Outdoor temperature sensor 

 

Three-way valve for connecting the domestic hot water  

 

Temperature sensor in domestic hot water tank  

 

Cascade sensor (temperature measurement on hydraulic coupling) 

 

PWM signal cable for external pump 

 

Power supply of the solar pump 

 

Solar sensor (temperature measurement in solar collector) 

 

Alarm (relay which close the contact in case of error) 

 
To access the terminals (see Fig. 3.9.1):  
- remove the front cover of the boiler see Fig. 6.1.1.1 
- unscrew 2 screws (1) 
- move the control panel (2) 
- after unscrewing the screws (3) and removing the cover (4) we get 
access to terminals. 
During the connection, wires of the additional devices should be 
passed through the appropriate holes in the controller bracket (6) 
and the proper culvert (5), then screw the ends of the wires to the 
correct terminals.  

 

Fig. 3.9.1 

 Access to electrical terminals 

 
3.9.1. Description of connection terminals  

 
High-voltage terminals: 

~230

 

 power cord 

ALARM

 

 in case of an error the contact is closed 

CH, DHW, COM

 

 connection terminals of a three-way valve 

SOLAR PUMP

 

 solar pump 

 
Low-voltage terminals: 

RT

 

 room temperature regulator 

OT

 

 remote control 

OpenTherm®

 

EXTERNAL SENSOR

 

 outdoor temperature sensor 

TANK SENSOR

 

 temperature sensor in tank  

CASC. SENSOR

 

 cascade sensor 

CASC. PWM

 

 PWM signal for external pump 

SOLAR SENSOR

 

 solar sensor  

MASTER

 

 master connector of series connection of boilers into 

cascade  

SLAVE

 

 slave connector of series connection of boilers into cascade / 

diagnostic connector of the boiler 

 connection with PC 

MASTER and SLAVE communication connectors are not 
located in the control console casing. Connectors 
appropriately described are located in bulk inside the 

                      boiler. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Fig. 3.9.1.1 

 Description of electrical terminals

 

 

3.9.2. Connection of a room temperature regulator 
3.9.2.1. Room regulator with contact 

 

The boiler has been designed to cooperate with a room temperature 
regulator which has got its own supply source and control contact 
free from potential. Connections must be made according to the 
instructions of regulator manufacturer. In order to connect the 
temperature thermostat to the boiler the appropriate length two-
core wire is needed. It needs to be connected to terminals 1 and 2 
marked as 

RT

 - previously separating the electrical bridge. 

 

3.9.2.2. OpenTherm

®

 remote control by Honeywell 

 

The boiler is also adapted to connect the OpenTherm

® remote 

control by Honeywell. In order to connect the Open

Therm® to the 

boiler the appropriate length two-core cable is needed. It needs to 
be connected to terminals 3 and 4 marked as

 OT

. For any technical 

information about the remote control OpenTherm

® 

- see the 

instruction manual supplied by the manufacturer of remote control 
devices. 

Note: When using OpenTherm® remote control, the RT terminals 

must be free of electrical bridge and left unconnected.  

 

3.9.3. Connecting the outdoor temperature sensor 

 
To connect the outdoor temperature sensor use the 2 wire cable 
with 0,5mm

2

 cross section and connect it to terminals 5 and 6 

OUTDOOR SENSOR. Connection must be made in accordance with 
the instructions provided by the sensor manufacturer. It is the best 
to place the outside temperature sensor on the north wall of the 
building and it should not be exposed to direct sunlight. 
 

3.9.4. Connecting the hot water tank to the system boiler 

 
Domestic hot water tank must be connected to the boiler in 
accordance with the Fig.3.5.1.  

 

Connect the temperature sensor to the terminals in the control panel 
marked with TANK SENSOR (remove the resistor).  
The other end of the cable together with the sensor should be placed 
in the tank in the place of the domestic water temperature sensor.  

 

The electrical connection of the three-way valve shall be made 
according to Fig. 3.9.3.1.  

Summary of Contents for ECOCONDENS CRYSTAL 100

Page 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Page 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Page 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Page 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Page 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Page 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Page 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Page 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Page 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Page 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Page 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Page 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Page 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Page 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Page 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Page 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Page 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Page 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Page 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Page 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Page 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Page 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Page 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Page 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Page 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Page 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

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