background image

ISU-689:2016/GB 

 

 

Errors which do not require manual reset will cause return of the 
boiler to the normal operation after automatic disappearance of 
failure - see section 5.4 - boiler diagnostics.  
 

In case of noticing repeated emergency boiler shut-
down by any of the protection it is necessary to contact 
an Authorized Service Company in order to check the 

                   reason of boiler switching off and to repair it. 
 

It is forbidden to make any unauthorized modifications 
in the protection system.  
 

 

IT IS RECOMMENDED TO CARRY OUT A CONTROL BY 
AUTHORIZED SERVICE PROVIDED AT LEAST ONCE PER 
YEAR. REPLACEMENT OF COMPONENTS IS ALLOWED 
ONLY ON ORIGINAL SPARE PARTS.  

 

 HYDRAULIC COUPLING 

In order to ensure a proper operation of the boiler, without any 
problems of too small flows (e.g. caused by radiators off or various 
types of pollution), it is recommended to install a hydraulic coupling 
or alternatively a plate heat exchanger that separates the boiler's 
hydraulic circuit from the installation. 
The choice of separation method is dictated by the type of 
installation only. 

 

 PLATE EXCHANGER 

In case of replacing a traditional boiler, and an old and contaminated 
system, you may encounter problems with thorough cleaning of the 
system. In order to avoid contamination of the internal boiler system 
and, as a result of its malfunctioning, it is recommended to install an 
indirect heat exchanger. An additional exchanger between the 
primary and secondary circuits ensures effective separation of the 
system and, as a consequence, full protection of the boiler against 
contamination.  

 
2.4. Operation description 
2.4.1. Way of heating the water for central heating system 

 

The boiler switches on if the heating water temperature is lower than 
the temperature set by buttons 

[E] 

or 

[D]

 and the room thermostat 

gives the signal to heat. Then the following conditions occur 
simultaneously: 

 

power supply of the three-way valve towards the central heating 
installation, 

 

power supply of the pump (item. 2.18). If the heating water flow 
t

hrough the boiler is ≥

 19 l/min, a short-circuit of flow sensor 

contacts occurs (item. 2.17),  

 

power supply of the fan (item 2.11), 

 

followed by a sequence of ignition and the fan speed is set to 
ignition value [parameter P33], 

 

then the boiler reduces the power by changing the fan speed to the 
minimum value [Parameter P12] and maintains it until the 
minimum operating time [Parameter P05] has expired. After that 
the controller starts the fan speed regulation taking into account a 
value of the central heating slope  [parameter P06]. If the heating 
water temperature exceeds 97

°C

, an additional temperature limiter 

is activated, the burner is turned off until the hot water 

temperature drops below 81°C

 
The system of continuous flame modulation uses the PI control 
algorithm to minimize the difference between the temperature read 
by the NTC sensor - supply (item 2.15) and the value of the set 
temperature of central heating. The boiler switches off when the 
room temperature control unit is signalizing reaching the desired 
temperature in  the room or when the heating water temperature 
exceeds the setpoint by the hysteresis value  of central heating 
[parameter P03].  

After turning off the boiler pump is running during the pump overrun 
[parameter P07]. Simultaneously the time of break in operation is 
metered  [parameter P04]. 
 
Restart of the boiler will be done automatically under the following 
conditions simultaneously: 

• 

heating water temperature is lower than the set temperature, 

• 

break time in the central heating operation has elapsed [parameter 

P04],   

• 

room temperature control unit provides the signal "heat".     

The list of driver parameters according to table  4.5.1. 

 
2.4.2. Temperature regulation dependent on outside 
temperature

 

 

If an external temperature sensor has been connected the controller 
detects it automatically and it is signalized by displaying W10 on the 
control console display. 

 

If the “K number” (parameter P14

) is set to the value different than 

zero there is a possibility to manually set the CH temperature with 
buttons on control console. Controller enters a weather function and 
adjusts the heating water temperature making it dependent on 
outside temperature, the number of heating curve [parameter P14] 
and its shift [parameter P15]. Max temperature is limited by max CH 
setting [parameter P02].  
 

Ca

lc

u

la

ted

 t

e

m

p

erat

u

re 

o

f C

w

at

er

 

 

 

Outside temperature 

Heating curve shift 

= 20°C

 

 

Ca

lc

u

la

ted

 t

e

m

p

erat

u

re 

o

f C

w

at

er

 

 

 

Outside temperature 

Heating curve shift 

= 30°C

 

 
2.4.3.  The way of heating the water in the monofunctional 
boiler cooperating with domestic water tank (option). 

 

The boiler may cooperate with domestic water tank type ZWU-200/N 
which is offered by Termet company. Adjustment and display of 
domestic water temperature are done on the controller of the boiler.  
Adjusting the boiler to cooperate with the tank see section 3.9.4.  
The process of heating the domestic water is as follows: 
When the water temperature sensor finds the temperature lower by 
the hysteresis value of domestic water [parameter P18]  than set on 
the control panel  with buttons 

[G]

 or 

[F]

 then  the process of 

pumping the water to the central heating system will be stopped and 
the heating water temperature will be controlled in an optimal way 

Summary of Contents for ECOCONDENS CRYSTAL 100

Page 1: ...INSTRUCTION MANUAL INSTALLATION OPERATION AND MAINTENANCE Gas fired condensing central heating boilers SYSTEM BOILERS ECOCONDENS CRYSTAL 80 ECOCONDENS CRYSTAL 100...

Page 2: ...lters are not included in a basic boiler equipment An example of connecting a boiler to these systems is presented on fig 3 5 1 All defects caused by lack of filters on central heating or gas supply w...

Page 3: ...nnecting the boilers in the cascade system 10 4 BOILER ADJUSTMENT AND PRELIMINARY SETTING 10 4 1 INTRODUCTORY REMARKS 10 4 2 ADJUSTING THE BOILER TO COMBUST ANOTHER TYPE OF GAS 11 BOILER CAN BE ADJUST...

Page 4: ...esign and technical specifications of the boiler 2 2 1 Main units of the boiler 2 1 Flue gas water heat exchanger 2 2 Temperature limiter of flue gas 2 3 Temperature limiter of air collector 2 4 Ignit...

Page 5: ...parameter P06 If the heating water temperature exceeds 97 C an additional temperature limiter is activated the burner is turned off until the hot water temperature drops below 81 C The system of conti...

Page 6: ...he boiler from the SUMMER function CH only to the WINTER function CH and DHW A 3sec The entrance to the TEST mode B The reset the displayed error B 3sec Preview of the parameters C Turns on or off the...

Page 7: ...This prepared cables connect according to Fig 3 1 3 1 Fig 3 1 3 1 Wire colors L brown N blue PE yellow green If you need to replace the supply wire use a minimum cord of 3 x 0 75 mm2 The boiler supply...

Page 8: ...ing the back and bottom of the boiler Due to the heavy weight 2 people are required Fig 3 3 1 Mounting dimensions Mounting method on hooks Mounting method with hanger Fig 3 3 2 Mounting method Fig 3 3...

Page 9: ...n are not used as grounding the electrical installation Connect the outlet of safety valves to the floor drain to avoid flooding the room where the boiler is installed as a result of protection device...

Page 10: ...a blowing fan 3 The boiler is designed for cooperation with the flue gas air system with a diameter of 100 flue gas and air and in a collective cascade system where the flue gas exhaust from a single...

Page 11: ...he sum of the lengths of the flue gas air system when the elbow is mounted on the flue gas system or the air supply system to the boiler Table 3 8 3 1 Reduce the length of the installation elbows Exam...

Page 12: ...iler connection with PC MASTER and SLAVE communication connectors are not located in the control console casing Connectors appropriately described are located in bulk inside the boiler Fig 3 9 1 1 Des...

Page 13: ...r in tank EP External cascade pump ES Outdoor temperature sensor CS Temperature sensor in supply collector 3W three way valve Boilers cooperating in the cascade system are connected in series by a cab...

Page 14: ...ctrical installation was made in accordance with applicable regulations the correctness of connections between the boiler and the chimney was checked and confirmed by a qualified chimney service 4 3 B...

Page 15: ...mming mode is switched off 4 5 1 Preview of parameters value You can review the parameter values without the need of change To do this use the B 3sec button After starting LOCAL INSTALLATION mode the...

Page 16: ...ow pressure fill the installation with a filling valve mounted on the installation Start the boiler in the TEST service mode the boiler will start the circulation pump and start the ignition Due to la...

Page 17: ...de The symbol W11 shown on the picture will appear on the screen Press B button to activate the boiler 5 4 Diagnosis When the operation of the boiler will be incorrect the display shows the symbol E a...

Page 18: ...ctrical connections Error 96 description When the P14 parameter is set on a value other than zero the controller does not detect the presence of the sensor closed open Please check the sensor ES conne...

Page 19: ...ont cover 1 Loosen the screws K1 2 Pull the cover behind its lower edge to release from the latches 3 Move the cover up Dismantling the side cover 4 Unscrew the screws K2 5 Move the cover up Fig 6 1 1...

Page 20: ...gas 6 1 3 Thermal protection of the heat exchanger The heat exchanger is equipped with thermal protection BW1 and BW2 protecting against improper assembly of the exchanger If the exchanger is mounted...

Page 21: ...ceeding the limits of temperature protection against exceeding the pressure limits check whether vents are present with correct dimensions and operating according to the installed device In this regar...

Page 22: ...ELV Contact Thermal fuse item 2 2 Supply voltage from the controller SELV Activation temperature 115 C Return NTC sensor item 2 14 Supply item 2 15 Supply voltage from the controller SELV 12K 25 C 363...

Page 23: ...e the power level with D and E buttons by 1 use F button to set the min power or G button to set the max power The PWM signal for the cascade pump is selected according to the operation algorithm of b...

Page 24: ...g 7 2 3 2 1 Diagram of connecting boilers for DHW needs in divided configuration with one three way valve Diagram of connecting 4 boilers two of which are intended for heating DHW Each boiler is equip...

Page 25: ...E n v i r o n m e n t a l p r o t e c t i o n Emission of NOx natural gas Class Class NOx 6 Emissions of nitrogen oxides mg KWh 50 The pH of the condensate natural gas 5 Max amount of condensate natu...

Page 26: ...ly H Flue gas temperature limiter RELAY Relay of the pump 5A ALARM Error information connector PWM PWM pump control G1 Protection against heat exchanger overheating 2xF2 5A Fuses in control panel RT T...

Page 27: ......

Page 28: ......

Reviews: