PEERLESS WBV SERIES Installation, Operation & Maintenance Manual Download Page 1 | Manualshive

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Summary of Contents for WBV SERIES

Page 1: ...WBV WV Boilers Installation Operation Maintenance Manual PEERLESS CAST IRON BOILERS ...

Page 2: ...mparl Has delerr med that certain f_rin9 rales of this product mee_ Ihe ENERGY STAR guidelines for energy efficiency Honeywell Operating Controls Taco 007 Circulator on Packaged Water Boilers Probe Type LWCO on Packaged Steam Boilers omp e te J Tankless Coils Barometric Draft Damper Grundfos Circulator on Packaged Water Boilers Float Tltpe LWCO on Packaged Steam Boilers _ rl _ s 1 lec_ttq Compony ...

Page 3: ... Boiler Design Pressure Drop 01 04 Required for mandated efficiency increases Draft Over Fire 03 0 00 The old installation would have had a higher temperature in the chimney as high as 800 degrees vs 400 degrees F which would increase the draft The above readings are cold readings before the boiler and chimney are heated up A 01 _ to 02 _ minimum draft over fire is required for a good installation...

Page 4: ...s a completepackage or in a knockeddownform Referto page5 for explodedviewof boilerif on the jobassemblyis required 2 This boileris suitablefor useon combustible flooring providedtheboiler is not set oncarpetand a metal drippan is placedunderthe appliance 3 TheWBV 03andWBV 04boilermodelsmaybe installedas a rearflueoutletunitora topflue outletunit This maybedone bymountingthe FlueCollar Adapter Ite...

Page 5: ...alcirculatorstandpipeis usedas shownon page3 HOTWATER v The supplyand returnconnectionsshouldbe sizedto suitthe system A 1r 2 to 11 4 reducingcouplingmaybeusedon the returnwherethe systempipingis 11 2 Thesupplyshouldbe outof thetop of the backsectionand returnto thebottomof the frontsection Thereis a 3 4 tappingin the top of thebacksectionfor airelimination FIGURE1 STEAM Boiler Model Supply No Ris...

Page 6: ... Jacket toC L Top Rear Model Depth ofTopFlueOutlet FleaSize Number A B C WBV 03 085 110 141 8 71h6 6 WBV 04 1251150 18 91h6 6 WV 05 175 200 22 111116 7 TopOnly WBV STEAMBOILER SKIM PROBE FLOAT LWCO ALTERNATE 29 7 8 _OP_ONAL TANKLESS J HEATER FLOOR LINE _2 11 16 _6 _REAR FLUE C _SAFETY VALVE 1 I 4 ALTERNATE RETURN OR DRAIN VAL AE g_ Boiler Model Number Jacket Rear of Jacketto C L Top Rear Depth of ...

Page 7: ...EBETWEENCOVERPLATEORWATERHEATERPLATEAND BOILERSECTION 8 StorageTank Heater if a waterboileris to beusedin conjunctionwitha storagetank heaterreferto Figure6 fortypicalpiping Alsoreferto additional instructionssuppliedwith tank THREE WAY VALVE DOMESTIC HOT WATER SUPPLY SYSTEM RETURN SYSTEM BOILER FIGURE6 INTERNAL CO_L_ fCOLDWATER SUPPLY DOMESTIC HOT WATER ST0f_AC _ TANK DANGER INSTALLANTI SCALD DEV...

Page 8: ...FIGURE7 STEAMBOILERS FIGURE8 WATERBOILERS Seepage 13for parts identification ...

Page 9: ...w F_ringRate Baffle WAYNEBURNER WITH 100PSIPUMPPRESSURE Boiler Burner AirCone Nozzle Start Up Settings Model No Model No I D Size Flame Lock Off Cycle Damp AirShutter WBV 03 085 HS 21 2 NoHoles 0 85 80 B 1 t 0 0 50 WBV 03 110 HS 21 2 NoHoles 1 10 80 B 1 2 0 1 50 WBV 04 125 HS 21 2 6 Holes 1 25 80 B 1 2 0 1 75 WBV 04 150 HS 21 2 6 Holes 1 50 80 B 1 2 2 0 2 00 WV 05 175 HS 21 2 6 Holes 1 75 80 8 3 2...

Page 10: ... 1 10 1 18 1 10 1 21 1 30 1 20 1 31 1 41 1 25 1 37 1 48 1 35 1 48 1 60 1 50 1 64 1 78 1 65 1 81 1 95 1 75 1 92 2 07 G CONTROLS 1 Applycontrols as follows a WaterBoilers Install thelimitoroperatingcontrol pressure temperature gaugeandsafetyreliefvalve Seepage3 for properlocation b SteamBoilers Installlimit pressure gauge gaugeglasstrim andsafetyvalve Seepage3 Forapplication of probelow water cut of...

Page 11: ...liedburner obtain appropriateburnerharnessfroma PeerlessDistributor or hardwireburnersuchthat burnerswing doorcannot beopenedwithoutdisconnecting power Harnessfor Beckettor Cadinburner 50232 polarized 21 longconduit Harnessfor Rielloburner 50226 polarized 36 long conduit 5 Wirezone circulatorsas shownin Figure14and zonevalvesas shownin Figure15 FIGURE9 FIGURE10 p_ dr_ CONT_O OI_ _R WJT J oo_ _ ii ...

Page 12: ...ALL VelRING MUST COMPLY t_TH ApI_LIANCE COO_S _O_NANCE5 AND REGULATIONS FIGURE12 STEAMWITHFLOATLOWWATERCUT OFF w OP_RATIN G CaN TROL TANI_ESS _a_R I_ILy R71_B OIJI_ER PRIMARY CONmOL BURNER J BOX IGNITOR 8_LER _rED J BOX H YDROtE _ L ROUND CG4_ O BURNER SCREW pROB E LWC0 LI 8K K GROUND FUS ED D4SCONNECT LIM_T JUMPER _R_ lee S_TCH HOT _ URN_ R CONTROL STEAM WITH OR WITHOUT TANKLESS t SAFETY S_ITCPE5...

Page 13: ...ES ORDINANCES_AND REGULATIONS ZONE l ZONE _B ZONE _3 _ FIGURE14 ZONINGWITHCIRCULATORS iBOV 6OMZ TO MAIN DISCONNECT 12o z4v SOHZ _ 4OVA _LIL2 I I I BOX II i I j I I I I I I I J ALL WIRING MUST COMPLY WITH APPLICAI__E CODES I ORDINANCES t AND REGULATIONS FIGURE15 ZONINGWITHZONEVALVES 10 ...

Page 14: ...Openthe skim valve Fillboileruntil waterbeginsto flow outof the valve 4 Usecommonwashing soda suchasArmandHammerSuperWashingSoda Mix 1 2 poundof sodawithwaterin a 10quart pail Pourthemixture intothe boilerthroughthe safetyreliefvalvetapping CAUTION DONOTLEAVEBOILERUNATTENDED WHILEFIRINGBURNER OPERATING BOILERWITHWATERBELOWMINIMUM PERMISSIBLE WATERLEVELMAYFRACTURE SECTIONS 5 Turnon burner Allowboil...

Page 15: ...0 237 000 SERIESWBV WVRATINGS 3 NetI B R Ratings BTU Hr Steam BTU Hr Steam Sq R Water N A N A 64 000 76 000 317 89 000 97 000 404 112 000 N A N A 101 000 112 000 467 130 000 133 000 554 155 000 N A N A 182 000 N A N A 206 000 4 1 8 R Firing RateG P H 0 60 0 85 1 10 0 95 1 25 1 50 1 75 2 00 Chimney Size Height Inches Feet 6x8 5 8x8 15 8x8 15 6x8 15 8x8 15 8x8 15 8x8 15 8x8 15 Minimum Draft Required...

Page 16: ...y BurnerMountingPlateInsulation BurnerMountingPlateRopeSeal SteelCoverPlate Front Water SteelCoverPlate Front Steam RubberGasket FrontPlate Tankless Coil RueCollectorPlateBlanketSeal FlueCollectorCoverPlate TopOutletFlueCollectorPlate RopeSeal RearOutletCoverPlate FlueCollarAdapter JacketAssembly Water JacketAssembly Steam SteelCoverPlate Rear RubberGasket RearSectionPlate Oil Burner Temperature P...

Page 17: ...r future reference TO THE OWNER This boiler should be inspected annually by a Qualified Service Agency HI Division ASME of gama pr r RLESS CAST IRON BOILERS PEERLESS HEATER COMPANY 231 NORTH WALNUT STREET BOYERTOWN PA 19512 1021 PHONE 610 367 2153 www peerless heater com THE PREFERRED HEATING CHOICE 2002 Peerless Heater Company PP8046 R14 10 02 10M Printed in U S A ...

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