Terex TS14G, Maintenance Manual

Page: 56 / 376

Section 120-0010
Transmission - Transmission and Mounting
SM 1783 Rev1 03-04
4
INSPECTION
Numbers in parentheses refer to Fig. 1.
1. Check LH bracket assembly (1), RH bracket
assembly (2) and frame mounting brackets for cracks
and damage. Repair or replace as required.
2. Check general condition of transmission assembly
for wear and damage. Check for worn or damaged
driveline flanges and excessive wear on mounting
holes.
3. Check condition of all electrical harnesses and
connections and repair/replace as required. Check
condition of all hydraulic lines on the transmission and
replace if damaged.
ASSEMBLY
Numbers in parentheses refer to Fig. 1, unless
otherwise specified.
Note:
Tighten all fasteners without special torques
specified to standard torques listed in
Section 300-0080, STANDARD BOLT AND NUT
TORQUE SPECIFICATIONS.
1. Install new gasket on dipstick tube assembly and
secure assembly to the transmission with mounting
hardware as removed at Disassembly.
2. If removed, install all senders and sensors in the
transmission. Tighten all electrical connections
securely.
3. Secure LH bracket assembly (1) to the transmission
with bolts (3) and lockwashers (4).
4. Secure RH bracket assembly (2) to the transmission
with bolts (5) and lockwashers (4).
INSTALLATION
Numbers in parentheses refer to Fig. 1, unless
otherwise specified.
Note: Tighten all fasteners without special torques
specified to standard torques listed in
Section 300-0080, STANDARD BOLT AND NUT
TORQUE SPECIFICATIONS.
Note:
Tighten all hydraulic lines fitted with ORFS
connections, as described in Section 220-0000,
STEERING SYSTEM SCHEMATIC. Renew all 'O' rings
where used.
WARNING
To prevent personal injury and property
damage, be sure wheel blocks, blocking
materials and lifting equipment are properly
secured and of adequate capacity to do the job
safely.
Note:
Isolation mounts (6) are colour coded to aid in
installation. Front isolation mounts are green and white
whereas rear isolation mounts are blue and white.
1. Lubricate isolation mounts (6) with water or a
suitable rubber lubricant and install in frame mounts,
with spigots to the underside of the mounts.
2. Attach suitable lifting equipment to transmission
lifting points and carefully position the transmission
assembly in the frame. Take care to avoid snagging
any lines, harnesses or components attached to the
transmission.
3. Secure LH bracket assembly (1) to frame
mounts with bolts (9), washers (10), spacers (7),
snubbing washers (8) and locknuts (11), as shown in
Fig. 1. Tighten bolts (9) to a torque of 271 Nm
(200 lbf ft).
4. Secure RH bracket assembly (2) to frame
mounts with bolts (9), washers (10), spacers (7),
snubbing washers (8) and locknuts (11), as shown in
Fig. 1. Tighten bolts (9) to a torque of 271 Nm
(200 lbf ft).
5. Remove lifting equipment from lifting points on
transmission .
6. Remove blanking caps from hose assemblies
(3 & 4, Fig. 2) and tee pieces (10 & 12, Fig. 3) and
connect hose assembly to the tee pieces as identified
at Removal.
7. Remove blanking caps from hose assemblies
(7 & 12, Fig. 2), tee piece (12, Fig. 2) and adaptors
(6 & 8, Fig. 2). Connect hose assemblies to the tee
piece and adaptors as identified at Removal.
8. Connect all electrical cables, harnesses and
connections to the transmission, as identified at
removal.
Courtesy of Machine.Market