Terex TS14G, Maintenance Manual

Page: 34 / 376

Section 110-0030
Engine - Engine and Mounting
SM 2274 03-04
8
REMOVAL
Tractor
Numbers in parentheses refer to Fig. 1.
Note: Tag all cables, harnesses, lines and pipes
disconnected during removal to aid in installation.
WARNINGS
To prevent personal injury and property
damage, be sure wheel blocks, blocking
materials and lifting equipment are properly
secured and of adequate capacity to do the job
safely.
High electrical current can cause sparks
and personal injury from burns. Turn battery
master switch to the 'Off' position before
removing any components. Remove battery
ground cable first, and reconnect last, to avoid
damaging electrical components.
1. Position the vehicle in a level work area, apply the
parking brake and switch off the engine. Operate the
steering in both directions several times to relieve any
pressure in the steering circuit.
2. Block all road wheels and place the battery master
switch in the 'Off' position.
3. Disconnect battery cables from terminal posts (earth
cable first).
4. Remove hood assembly, and on tractors, the side panel
on the operator's side. Refer to Section 100-0010,
CHASSIS, HOOD AND FENDERS.
5. Disconnect electrical cables from headlights and
reverse alarm. Remove mounting hardware and radiator
guard from machine. Refer to
Section 100-0010, CHASSIS, HOOD AND FENDERS.
WARNING
Hot metal parts. Make sure muffler and
components have cooled before removing.
Serious burns can result from handling a hot
muffler.
6. Remove muffler and exhaust system from the engine.
7. Remove mounting hardware securing air cleaner
assembly to right hand fender. Slacken mounting
clamp at air cleaner intake pipe and draw air cleaner,
complete with rubber hose, away from intake pipe.
Disconnect air cleaner intake pipe and remove from the
engine. Cover open ends to prevent entry of dirt.
WARNING
Before disconnecting any air conditioner lines,
refer to Section 260-0130, AIR CONDITIONING.
Refrigerant will rapidly freeze all objects with
which it comes into contact. It can cause
serious and permanent damage to the eyes
and skin.
8. If the machine is equipped with an air conditioning
system, evacuate refrigerant from the system and
disconnect air conditioner lines at the engine
compressor. Refer to Section 260-0130, AIR
CONDITIONING.
9. With a suitable container in position, open drain
cock on the radiator assembly and drain the coolant.
10. Remove the radiator assembly from the vehicle.
Refer to Section 210-0040, RADIATOR AND
MOUNTING.
11. Support guard plate under the engine with suitable
blocking and remove mounting hardware securing
guard plate to the frame. Remove guard plate from the
frame.
12. Place a suitable container under the engine drain
port, remove drain plug and drain the oil. After
draining, reinstall drain plug in engine sump and
tighten securely.
13. Identify hydraulic hoses (3, Fig. 2) for ease of
installation and disconnect from the engine. Cover
engine inlet ports to prevent entry of dirt.
14. Identify heater lines for ease of installation and with a
suitable container in position, disconnect heater lines
from the engine. Cap open line ends and fittings.
15. Identify fuel lines for ease of installation and with a
suitable container in position, disconnect fuel lines
from the engine. Cap open line ends and fittings.
16. Identify all electrical harnesses and cables for ease
of installation and disconnect from the engine.
17. Disconnect clips securing items to the engine that
cannot be removed with the engine.
Courtesy of Machine.Market