Terex Genie Z-135/70, Service And Repair Manual

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Service and Repair Manual October 2018
Boom Components
70 Z®-135 /70 Part No. 1268557GT
17 Working at the counterweight end of the
secondary boom, attach a lifting strap from an
overhead crane to the secondary boom cable
track.
18 Carefully pull the secondary boom cable track
out of the counterweight end of the boom.
19 Remove the secondary boom cable track from
the machine and place it on a structure
capable of supporting it.
Crushing hazard. The secondary
boom cable track could become
unbalanced and fall if not
properly supported when
removed from the machine.
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.
Component damage hazard. The
secondary boom cable track can
be damaged if it is twisted.
Note: During removal, the overhead crane strap will
need to be adjusted for proper balancing.
How t o R epair t he Sec ondar y Boom C able Tr ac k
How to Repair the Secondary
Boom Cable Track
Component damage hazard.
The boom cable track can be
damaged if it is twisted.
Note: A cable track repair kit is available through
the Genie Service Parts Department.
1 Remove the secondary boom cable track.
Refer to Repair Procedure,
How to Remove
the Secondary Boom Cable Track .
2 Visually inspect the cable track and determine
which 4-link section needs to be replaced.
3 Carefully remove the snap rings and pins from
each end of the damaged section of cable
track.
4 Remove the retaining fasteners from the upper
black rollers from the 4-link section of cable
track to be replaced. Remove the rollers.
5 Lift up the hoses and cables and carefully
remove the damaged 4-link section of cable
track.
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.
Note: If the section of cable track being replaced
has clamps or wear pads, those items will need to
be transferred to the replacement section of cable
track.