Terex Genie SX-150, Service And Repair Manual

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December 2019 Service and Repair Manual
Boom Components
Part No. 1300669GT SX ™ -150 47
11 Secure the upper and lower tracks together.
Crushing hazard. If the upper
and lower cable tracks are not
properly secured together, the
cable track could become
unbalanced and fall when
removed from the machine.
12 Attach a lifting strap to each end of the cable
track from an overhead crane for support. Do
not apply any lifting pressure.
13 Remove the mounting fasteners that attach
the cable track to the primary boom.
14 Carefully remove the cable track from the
machine and lay it on a structure capable of
supporting it.
Crushing hazard. The primary
boom cable track could become
unbalanced and fall when
removed from the primary boom
if not properly supported by the
overhead crane.
Component damage hazard.
The boom cable track can be
damaged if it is twisted.
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.
How to Repair the Primary Boom
Cable Track
Component damage hazard.
The boom cable track can be
damaged if it is twisted.
Note: A cable track repair kit is available through
the Genie Service Parts Department.
1 Visually inspect the cable track and determine
which 4-link section needs to be replaced.
2 Support the cable track assembly above the
section to be replaced.
3 Carefully remove the snap rings and pins from
each end of the damaged section of cable
track.
4 Remove the retaining fasteners from the
upper black rollers from the 4-link section of
cable track to be replaced. Remove the rollers.
5 Lift up the hoses and cables and carefully
remove the damaged 4-link section of cable
track.
Component damage hazard.
Cables and hoses can be
damaged if they are kinked or
pinched.