Tennant i-team i-mop xxl Service Manual Download Page 22 | Manualshive

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CHAPTER 7 – I-MOP MAINBOARD ASSEMBLY INSTRUCTIONS

1.

WARNING!

Wear gloves when you touch electrical components to avoid ESD damage.

See Toolbox

2. Disassemble the two BRUSH MOTOR COOLING COVERS by removing the 4 SCREWS EJOT DELTA

PT 50X14, then remove the two BRUSH MOTOR COOLING COVERs

3. Disconnect the cables that are protected with the HEAT SHRINK TUBING and unsolder the cables or cut

them

4. Disconnect MAIN LEVER COVER and MAIN LEVER HOUSING by removing 8 screw EJOT DELTA PT

50X14

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Summary of Contents for i-team i-mop xxl

Page 1: ...1 64 i mop xxl Service Manual Jan 2018 Warning read the instructions before using the machine...

Page 2: ...IC VALVE REPLACEMENT INSTRUCTIONS 19 CHAPTER 7 I MOP MAINBOARD ASSEMBLY INSTRUCTIONS 22 CHAPTER 8 I MOP MAIN LEVER REPLACEMENT 29 CHAPTER 9 I MOP DASHBOARD ASSEMBLY INSTRUCTIONS 34 CHAPTER 10 I MOP TU...

Page 3: ...ATER SAFE INTERVAL ADJUSTMENT 56 CHAPTER 16 ELECTRICAL SCHEME 57 CHAPTER 17 BATTERIES 58 DATASHEET 58 ASSEMBLY INSTRUCTIONS 59 CHAPTER 18 CHARGER 62 DATASHEET 62 REFERENCE STANDARDS 62 CHAPTER 19 REPA...

Page 4: ...MACHINE WARNING Do not work close to the machine without adequate fixed safety supports 1 3 TRANSPORTING THE MACHINE WARNING Before transporting the machine with a conveyance make sure that All the t...

Page 5: ...ION Indicates the need to consult the User Manual before carrying out any operation 2 2 GENERAL INSTRUCTIONS Specific cautions and warnings are described below to highlight the potential dangers of da...

Page 6: ...e ESD which may result in damage to components on the PCB Before using the external battery charger appliance make sure that the frequency and voltage as indicated on the machine s registration plate...

Page 7: ...uilt in battery charger No Theoretical hourly yield 2300 m2 Estimated hourly yield 1700 m2 Autonomy 70 min Width of machine passage 64 cm Machine body dimensions with squeegee and brush length x heigh...

Page 8: ...1 Aluminum Dashboard 2 Battery charger status in graphic scale 3 Light indication of the brush working 4 Light indication of the vacuum working 5 Select switch 6 Water safe button 7 Light indication...

Page 9: ...9 64 External view 1 Handle 2 Lever 3 Squeegee 4 Brushes 5 Solution tank 6 Transport handle 1 2 5 6 3 4...

Page 10: ...10 64 7 Recovery tank 8 Left battery 9 Right battery 10 Transport wheels 11 Brush motors 9 7 8 10 11...

Page 11: ...11 64 Internal view 1 Vacuum motor filter 2 Transparent plastic deflector 3 Vacuum hose 2 3 1...

Page 12: ...g Scheduled Maintenance Plan are described in following chapters describing maintenance replacement procedures 4 1 SCHEDULED MAINTENANCE PLAN OPERATION DAILY OPERATION OR AFTER USING THE MACHINE MONTH...

Page 13: ...ving the 4 SCREWS EJOT DELTA PT 50X14 then remove the two BRUSH MOTOR COOLING COVERs 2 Disconnect the cables that are protected with the HEAT SHRINKBALE TUBE and unsolder the cables or cut them 3 Remo...

Page 14: ...motor shaft 6 Remove the2pcs DRIVING WHEEL BOTTOM 7 Remove the BRUSH UNIT BOTTOM PART by unscrewing 13pc SCREWS SOCKET HEAD CAP M5X10 with attention to the LOCTITE 222 8 Remove the BRUSH UNIT BOTTOM P...

Page 15: ...if needed with an extractor pulley lifter 12 Remove the SUPPORT DISC GEARBOX SIDE Puller Lifter See toolbox 13 Remove the BRUSH MOTOR CONSTRUCTION RING by loosening the 4 SCREWS COUNTER SUNK M6X16 14...

Page 16: ...USH MOTOR FIXATION RUBBER in the lower side of the BRUSH MOTOR HELICAL GEARS and block it together with the BRUSH MOTOR SUPPORT RUBBER matching the pins and the holes of the two gaskets 18 Put the 2 B...

Page 17: ...21 Block the BRUSH UNIT BOTTOM PART with the SCREWS SOCKET HEAD CAP M5X10 dipped in the LOCTITE 222 22 Put the DRIVING WHEEL BOTTOM with attention to the side of mounting on the DRIVING WHEEL TOP 23...

Page 18: ...JOT SCREW 50X14 each side to fix the COVER BRUSH MOTOR SCREW 26 Adjust the cables in the correct position and re assemble the BRUSH MOTOR CONSTRUCTION COVER by fastening 2 SCREWS EJOT on each side 18...

Page 19: ...TOR UNIT TOP 3 Remove the 2 SCREWS EJOT DELTA PT 50X14 and extract the ASSY MAGNETIC VALVE 4 Unplug the PCB MAGNETIC VALVE VAC MOTOR CONNECTION the cables of the ASSY MAGNETIC VALVE are the external o...

Page 20: ...WATER CHANNEL 6 MM then connect it to the ASSY MAGNETIC VALVE Block the TRANSPARENT WATER CHANNEL 6 MM on the ASSY MAGNETIC VALVE with the MAGNETIC VALVE COUPLING 8 Insert the transparent exhausting h...

Page 21: ...21 64 9 Close the MOTOR UNIT COVER with attention to not press the cables or the hoses 10 Screw the MOTOR UNIT TOP on the MOTOR UNIT COVER with 4 SCREWS CROSS HEAD M4X12 21 2 21 1...

Page 22: ...ble the two BRUSH MOTOR COOLING COVERS by removing the 4 SCREWS EJOT DELTA PT 50X14 then remove the two BRUSH MOTOR COOLING COVERs 3 Disconnect the cables that are protected with the HEAT SHRINK TUBIN...

Page 23: ...HOT SHRINK TUBING fixed to the grounding wire then pull out the 8 pin connector from MAIN PCB 6 Remove the 11 screws of the MAIN PCB which fix the terminal of the wires for the battery brush motor and...

Page 24: ...0 8 Block the POWER CABLE 3 WIRES with a CABLE TIE 3X15 to the MAIN LEVER COVE 9 Put the cables through the MACHINE BATTERY CONTROL PCB ASSY following the scheme of the pictures below 10 Block the MAC...

Page 25: ...es to the MACHINE BATTERY CONTROL PCB ASSY following the scheme of the pictures below 13 Put a small piece of HEAT SHRINK TUBING through the UTP CABLE then joint the connector to the MACHINE BATTERY C...

Page 26: ...ut a small piece of HEAT SHRINK TUBING around the ESD CABLE and bend it with an angle of 90 16 Shrink the HEAT SHRINK TUBING with a hair dryer hot air gun 17 Block the HEAT SHRINK TUBING with a drop o...

Page 27: ...LEVER HOUSING centering the BRISH MOTORS HELICAL GEARS on their own seats 21 Turn the MAIN LEVER HOUSING and close the MAIN LEVER UNIT ASSY with the MAIN LEVER COVER paying attention not to damage th...

Page 28: ...28 65 22 Close the opening on the MAIN LEVER COVER with the USB UPDATE SLOT COVER and 1 SCREW COUNTER SUNK M1 7X6 Special screw driver in Toolbox 28 1...

Page 29: ...s COVER BRUSH MOTOR SCREW 2 Remove the 2pcs COUNTER SUNK BOLT M5X18 5 at the center of brush motor shaft 3 Remove the DRIVING WHEEL BOTTOM 4 Remove the BRUSH UNIT BOTTOM PART by unscrewing the SCREWS...

Page 30: ...crewing the SCREW COUNTER SUNK M4X12 previously dipped in the LOCTITE 222 8 Remove from both sides the SCREW COUNTER SUNK M4X12 previously dipped in the LOCTITE 222 9 Remove the 2 MAIN LEVER SUPPORT P...

Page 31: ...HOUSING 12 Recompose everything putting the 2 MAIN LEVER SUPPORT PLATES on the side of the MAIN LEVER HOUSING and block it with 2 SCREWS COUNTER SUNK M3X8 dipped in the LOCTITE 222 13 Put the CHASSIS...

Page 32: ...TOR on the BRUSH MOTOR CONSTRUCTION COVER and close everything with the BRUSH UNIT BOTTOM PART 17 Block the BRUSH UNIT BOTTOM PART with the SCREWS SOCKET HEAD CAP M5X10 dipped in the LOCTITE 222 18 Pu...

Page 33: ...cs EJOT SCREW 50x14 to fix COVER BRUSH MOTOR SCEW each side 22 Add the WASHER AXIS MAIN LEVER that will be the spacer between the HINGE CARDAN TOP UNIT and the MAIN LEVER HOUSING 23 Put the ASSY HING...

Page 34: ...al components in order to avoid ESD damage SEE TOOLBOX 18 Put the PCB CONTROL UNIT on the TOP HOUSING CONTROL UNIT 19 Fix the TOP HOUSING CONTROL UNIT with 1 SCREW PARKER 2 9X16 20 Have LOCTITE 401 to...

Page 35: ...EW CROSS HEAD M4X12 23 Assemble the spring onto the new POWER SWITCH CONTROL UNIT in blue Spring 24 Put the REAR HOUSING CONTROL UNIT onto the tube while inserting the POWER SWITCH CONTROL UNIT blue t...

Page 36: ...he cable with a piece of heat shrink tubing 8 4 long enough to wrap a portion of the grey sheath that covers the cable 26 Connect the PCB CONTROL UNIT with the connector that was created 27 Complete t...

Page 37: ...ONTROL UNIT and put two sleeves to the two holes 31 Fix the top aluminum dashboard via two screws 32 Add the Rubber Block for water flow adjustment to the board 33 Put the TURNING BUTTON onto the pin...

Page 38: ...SCREW 50 X14 1 2 Remove the 2pcs COVER BRUSH MOTOR SCREW 1 3 Remove the COUNTER SUNK BOLT M5X18 5 1 4 Remove the DRIVING WHEEL BOTTOM 1 5 Remove the BRUSH UNIT BOTTOM PART by unscrewing the SCREWS SO...

Page 39: ...ORT RUBBER after having cut the CABLE TIE 3 X15 1 8 Replace the WATER CHANNEL 4 MM 1 9 Re assemble the group putting the WATER CHANNEL 4 MM in the BRUSH MOTOR SUPPORT RUBBER and block it with a CABLE...

Page 40: ...2 Block the BRUSH UNIT BOTTOM PART with the SCREWS SOCKET HEAD CAP M5X10 dipped in the LOCTITE 222 1 13 Put the DRIVING WHEEL BOTTOM with attention to the side of mounting on the DRIVING WHEEL TOP 1 1...

Page 41: ...cs COVER BRUSH MOTOR 2 Main tube replacement TRANSPARENT WATER CHANNEL 6 MM 2 1 Remove the 6pcs EJOT SCREW 50 X14 2 2 Remove the 2pcs COVER BRUSH MOTOR SCREW 2 3 Remove the COUNTER SUNK BOLT M5X18 5 2...

Page 42: ...TER CHANNEL 6 MM from the WATER COUPLING BRUSH MOTOR 2 8 Remove the 4 SCREWS COUNTER SUNK M6X12 and open the MOTOR UNIT TOP 2 9 Remove the MAGNETIC VALVE COUPLINGS from the ASSY MAGNETIC VALVE and rem...

Page 43: ...NEL 6 MM on the ASSY MAGNETIC VALVE with the MAGNETIC VALVE COUPLING 2 14 Put the WATER CHANNEL 6 MM through the MOTOR UNIT TOP until it comes out on the other side 2 15 Put the WATER CHANNEL 6 MM in...

Page 44: ...th the SCREWS SOCKET HEAD CAP M5X10 dipped in the LOCTITE 222 2 19 Put the DRIVING WHEEL BOTTOM with attention to the side of mounting on the DRIVING WHEEL TOP 2 20 Fasten 2pcs COUNTER SUNK M5X18 5 to...

Page 45: ...UNK M6X12 and open the MOTOR UNIT TOP 3 2 Remove the MAGNETIC VALVE COUPLING from the MAGNETIC VALVE ASSY and remove the WATER CHANNELS 6 MM from the MAGNETIC VALVE ASSY 3 3 Remove the MAGNETIC VALVE...

Page 46: ...on the ANGLE METAL CONNECTOR and block it with the MAGNETIC VALVE COUPLINGS 3 6 Close the MOTOR UNIT COVER with attention not pressing the cables or the hoses in between 3 7 Screw the MOTOR UNIT TOP o...

Page 47: ...AGNET TOP UNIT 40X20X10MM the put a steel tool such as wrench there to hold the vacuum unit to the brush unit 5 Unscrew the 8 SCREWS EJOT DELTA PT 50X14 6 Open the MOTOR UNIT COVER extracting the POWE...

Page 48: ...G SUPPORT on the DOMEL VACUUM CLEANER MOTOR 12 Fit the whole VACUUM MOTOR GROUP in the MOTOR UNIT COVER 13 Fit the VACUUM MOTOR GROUP in the MOTOR COVER UNIT with attention to have the UTP CABLE in th...

Page 49: ...50X14 16 Take away the steel tool such as a wrench then put the MAGNET TOP UNIT 40X20X10MM there 17 Close the MOTOR UNIT COVER with attention not to press the cables or the hoses in between 18 Screw...

Page 50: ...work table then put the TRANSPORT CASTOR 72 0029 2 797 1 2 then locate the TRANPORT WHEEL PILLA left or right Add NUT M5 NYLON M5 04 0048 0 on it then use wrench to fix them together tightly 2 Wheel...

Page 51: ...to the LOCTITE 222 2 6 Remove the BRUSH UNIT BOTTOM PART 2 7 Remove the TRANSPORT WHEEL PILLAR from his own seat on the BRUSH MOTOR CONSTRUCTION COVER by unscrewing the 2 SCREWS COUNTER SUNK M6X16 wi...

Page 52: ...he BRUSH UNIT BOTTOM PART with the SCREWS SOCKET HEAD CAP M5X10 dipped in the LOCTITE 222 2 11 Put the DRIVING WHEEL BOTTOM with attention to the side of mounting on the DRIVING WHEEL TOP 2 12 Fast th...

Page 53: ...53 65 2 14 Fasten 3pcs EJOT SCREW 50X14 to fix the COVER BRUSH MOTOR SCREW each side 53 1...

Page 54: ...REPLACEMENT INSTRUCTIONS 1 replace the filter cassette inside dirty tank 2 Put the TRANSPARENT PLASTIC DEFLECTOR DIRTY TANK on his seat on the TANK HOLDER REAR recognizable from the O RING around the...

Page 55: ...GEE CASTOR GREY 72 0238 32 M5 WASHER STAINLESS STEEL 5X15X1MM 72 0235 0 and NUT M5 NYLON 04 0048 0 together 2 Insert the HEIGHT ADJUSTMENT PLATE 72 0138 1 to the subassembly of step 1 then attach them...

Page 56: ...ng moving the selector with a screw driver to the desired position following the scheme 3 In the table the values in seconds of the different positions POSITION WATER S STOP S 0 0 6 9 4 1 1 2 8 8 2 1...

Page 57: ...CHAPTER 16 ELECTRICAL SCHEME 57 65 57 1...

Page 58: ...ed discharge current 6 45 A Impulsive 10 s maximum current 20 A End of discharge voltage 2 75 V Working conditions Working temperature 40 C 55 C do not charge when temperature is 20 C Storage temperat...

Page 59: ...T battery 3 Screw the BATTERY CONNECTOR FEMALE to the BATTERY PACK HOUSING BOTTOM with 2 SCREW WN 5451 25X10 EJOT DELTA PT 4 Put the BATTERY PACK CELLS into the BATTERY PACK HOUSING BOTTOM 5 Put a pie...

Page 60: ...cedure of Battery Measure the Voltage of Battery via Voltage meter or Multiple meter by insert the red wire to the hole with mark and black wire to the mark A If the reading of Voltage is with minus t...

Page 61: ...D if the reading is above 16V the battery is OK 61 65 61 1 61 2...

Page 62: ...on Minimum capacity of the batteries 10 Ah Thresholdcharge interrupt 0 3 Ah Available as power pack NO Protection Reverse polarity of the battery fuse in the positive lead Output short circuit Overhea...

Page 63: ...CHAPTER 19 REPAIR FLOW CHART 63 64 64 1 64 2...

Page 64: ...64 64 65 1 Tennant Company PO Box 1452 Minneapolis MN 55440 Phone 1 800 553 8033 www tennantco com...

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