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Rev. 004

 

Energy 2510 D

 

 

GB 

15 

9  Display changeover switch 

10  Reset 

 

 

7.1   Starting up the generating set 

 

Before the first start-up check the oil level. 

Set  the  start-up  switch  (fig.  24  ref.  1)  to  “

ON

” 

position.  The  word  “WAIT”  will  appear  on  the 

display for 8 seconds. When these have run out, 

the  electronic  control  panel  will  start  the  

automatic  procedure  for  starting  up  the 

generating set. If the engine starts up at the end 

of  this  phase,  then  the  “generator  running” 

indicator

 

(fig. 24 ref. 6) will start to flash. 

Should  the  engine  not  start  up,  this  automatic 

procedure  will  be  repeated  up  to  4  times.  If  the 

engine  has  not  started  up  yet  at  the  end  of  this 

complete cycle, the “start-up failed” indicator

 

( fig. 

24  ref.  5)  will  light  up  to  signify  that  the 

generating set has failed to start up. 

If only the “start-up failed” indicator

 

(fig. 24 ref. 5) 

stays  lit,  you  can  repeat  the  start-up  procedure 

several times. 

If  the  generating  set  has  not  started  up  at  all 

even after many attempts, you will have to get in 

touch with the After-sales service. 

 
 
7.2   Turning the generating set off 

 

To  stop  the  generating  set,  set  the

 

"ON/OFF” 

switch to "OFF" position (fig. 24 ref. 1). 

 

 

Always 

turn 

the 

generating  set  off  after  disconnecting  the 
load 
 

 

7.3   Control and alarm functions (Fig. 24) 
 
2  Display  unit:

  when  the  generating  set  has 

started  up,  the  total  running  hours  will  be 

displayed.  Press  the  button  (fig.  24  ref.  9)  to 

display  the  partial  running  hours  of  the 

generating set since the latest engine oil change. 

3  High  temperature  indicator

:  this  pilot  lamp 

will  light  up  when  the  temperature  of  the 

generating  set  goes  over  its  safety  value;  the 

engine will stop. 

4 Minimum engine oil level indicator

: this pilot 

lamp  will  light  up  to  indicate  that  the  oil  in  the 

engine  has  gone  below  the  minimum  level;  the 

engine will stop. 

5  Engine  start-up  failed  indicator

:  this  pilot 

lamp  will  light  up  to  indicate  that  the  generating 

set  has  not  started  up,  after  all  four  attempts  at 

starting up have failed. 

7  Engine  oil  change  indicator

:  this  pilot  lamp 

will  light  up  when  the  engine  has  reached  100 

running  hours  since  the  latest  oil  change.  Upon 

every  engine  oil  change  the  After-sales  service 

staff must reset the Timer to make it restart from 

zero. 

8 Fuel reserve indicator:

 this pilot lamp will light 

up when the fuel level has gone below its reserve 

level (about 4 litres) inside the extra tank. 

9 Display changeover switch:

 press this button 

to display the running hours elapsed after the last 

change of the engine oil. 

10  Reset:

  this  key  (not  visible)  is  used  to  reset 

the panel (operation to be done only if the panel 

has  inexplicable  behavior  or  the  display  shows 

characters without any logic). 

 

 

7.3.1    Control  panel  alarm  causes  and 
resetting 

 

During generating set use, alarm signals may be 

displayed  referring  to  engine  oil  checks.  After 

checking  the  engine  oil,  the  control  panel  must 

be reset in the following way: 

 

Alarm: 

the red ‘service’ light is flashing. 

Cause: 

50  hours  have  elapsed  since  the  latest 

engine  oil  change  and  oil  level  should  be 

checked. 

How  to  reset  the  alarm:

  with  panel  turned  off, 

press  the  partial  counter  key  (Fig.24  Ref.9)  and 

while  holding  it  down,  turn  the  panel  on  and 

release  the  push-button  when  the  unit  has 

started up 

Alarm: 

the red ‘service’ light is lit. 

Cause: 

100 hours have elapsed since the latest 

engine  oil  change  and  engine  oil  should  be 

changed. 

How  to  reset  the  alarm: 

turn  on the  panel  and 

wait for the generating set to start. Now press the 

button hidden under the small hole in the bottom 

left  corner  (Fig.24  Ref.10)  and  release  it 

immediately thereafter. Wait a couple of minutes 

before turning the generating set off. 

Alarm:

  the  display  unit  shows  random  charac-

ters. 

Cause:

 malfunctioning due to low voltage during 

start-up  (low  battery,  cable  cross-section  too 

small).  In  this  case,  just  turn  Off  and  On  the 

control panel. 

In 

certain 

situations, 

data 

of 

internal 

microprocessor  of  the  panel  may  be  subject  to 

permanent  alterations  and  prevent  running  of 

generating  set.  In  this  case,  to  restore  the 

Summary of Contents for Telair ENERGY 2510D

Page 1: ...Energy 2510 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 2510D V 004 April 2018 GENERATORS...

Page 2: ...INSTRUCTIONS 13 6 1 Fuel 13 6 2 Machine safety 13 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting up the generating set 15 7 2 Turning the gene...

Page 3: ...r written approval Machine GENERATING SET Model ENERGY 2510 D Maximum power 2 2 KW 3000 r p m Serial number Directive of reference Machine Directive 2006 42 UE Low Voltage Directive 2014 35 UE Electro...

Page 4: ...oothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Page 5: ...ation mount 7 Anchoring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Serial number 3 Frequency 4 Power factor 5 Maximum electric power 6 Maximum c...

Page 6: ...uous current output A Vdc 5 0 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 2510 D Overall weight kg 98 Dimensions L x W x H mm 660 x 415 x 377 Starting Elect...

Page 7: ...onsible for malfunctioning or for the safety of the generating set by the terms of the Law Decree 2006 42 EC The Manufacturer shall also not be liable for any injury or damage to people or property In...

Page 8: ...drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet opening of the exhaust pipe The gasket height must reach the...

Page 9: ...o the exhaust manifold of the generator fig 12 ref 1 then tighten the U shaped clamp fig 12 ref 2 on the pipe manifold connection Connect the 2 terminal muffler code 01760 fig 13 ref 3 on the other en...

Page 10: ...red by the feeding pipe it is advisable to install an additional fuel pump code 00507 This pump which is equal to the one fitted inside the generating set is electrically operated The electric control...

Page 11: ...he start up battery must have a capacity of at least 80 A h The battery connected is recharged by the generator with a max current of 5 A Table 1 LINE CONNECTION 230 Vac Length 6 m Length 6 m Cross Se...

Page 12: ...should be fitted to the vehicle wiring system Its purpose is to insulate the generating set when it is connected to an external electric input network Connect the relay fig 20 according to the followi...

Page 13: ...t touch other surfaces use slight pressure to fasten the plastic frame until you hear the click of the fastening tabs Connect the other end of the connection cable fig 22 ref 2 to the proper white con...

Page 14: ...led and authorised personnel only according to the manufacturer s instructions This generating set must only and exclusively be used to produce electrical power on vehicles provided with an electrical...

Page 15: ...ot started up after all four attempts at starting up have failed 7 Engine oil change indicator this pilot lamp will light up when the engine has reached 100 running hours since the latest oil change U...

Page 16: ...hen the voltage at the ends of the 12V DC terminals of the generating set is lower than 11 5 Volts the generating set will begin the start up procedure similar to that of the manual operation During t...

Page 17: ...perform this kind of checks it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts...

Page 18: ...lacement Use multigrade oil for Diesel engines having a SAE viscosity degree suited to the climate the generating set is working in see table and detailed instructions in the engine use and maintenanc...

Page 19: ...nt is located in a plastic box fig 29 ref 1 To remove the filter element open the lid of the box by screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30...

Page 20: ...sealing ring fig 35 ref 2 for damage and make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat...

Page 21: ...e by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 an...

Page 22: ...is reached first In all cases the warranty period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumab...

Page 23: ...Rev 004 Energy 2510 D GB 23 12 ENERGY 2510 D WIRING DIAGRAM...

Page 24: ...Energy 2510 D Rev 004 24 GB 13 ENERGY 2510 D LIST OF SPARE PARTS...

Page 25: ...Rev 004 Energy 2510 D GB 25...

Page 26: ...Energy 2510 D Rev 004 26 GB...

Page 27: ...Rev 004 Energy 2510 D GB 27...

Page 28: ...Energy 2510 D Rev 004 28 GB...

Page 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Page 30: ...caja 21 04872 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grundrahmen Aislante delantera Base 22 04871 N...

Page 31: ...N 1 Isolante Lato Interno C t int rieur d isolateur De binnenkant van de isolatie Insulator inner side Innere Seite der Isolierung Lado interno del aislador 34 04797 N 1 Staffa del Termostato trier d...

Page 32: ...en Lado largo del aislador C rter poleas 47 04859 N 1 Isolante esterno Scatola Pulegge Isolateur externe Carter poulies Externe isolatie Riemschijfafscherming External insulator Pulley casing Externe...

Page 33: ...Silenc 40x30 M8 FF Sh60 ANTIACEITE 58 04768 N 1 Staffa Antiv Orizzontali Alternatore trier Anti ibr horizontales alternateur Vlak ijzer Trillingsdemp horizontaal van de alternator Flat iron Vib dampe...

Page 34: ...UNI5737 Tornillo M12x65 UNI5737 71 04305 N 2 Puleggia Alternatore e Motore Poulie alternateur et de moteur De katrol van de alternator en van de Motor Alternator and Motor pulley Riemenscheibe Altern...

Page 35: ...erbindt Bemiddelaar van l Wisselstroomdynamo Wrap Intermediate of the Alternator Er verbindet l vermittler Wechselstromerzeuger Venda a Intermediario de l Alternador 85 04743 N 1 Fusione Inferiore Alt...

Page 36: ...32 UNI 6593 Rondelle 8 x 32 UNI 6593 Onderlegring 8 x 32 UNI 6593 Washer 8 x 32 UNI 6593 Scheibe 8 x 32 UNI 6593 Arandela 8 x 32 UNI 6593 98 00374 N 10 Rondella 8 x 24 UNI 6593 Rondelle 8 x 24 UNI 659...

Page 37: ...oliedop Motor oil cap union Anschluss der lschraube Uni n tap n aceite 111 00478 N 1 Raccordo 90 1 8 MF Raccord 90 1 8 MF Koppeling 90 1 8 MF 1 8 MF union elbow Anschlussstuck 90 1 8 MF Empalme 90 1...

Page 38: ...e Tube Je reviens Carburant Buis kom ik Brandstof terug Pipe Return Fuel R hre komme ich zur ck Treibstoff Tubo vuelvo de nuevo Combustible 124 00633 N 3 Fascetta stringitubo 10 12 Collier serre tube...

Page 39: ...ting van de stijgbeugel van de Generator Bracket Implantation of the Generator Steigb gel Einpflanzung des Generators Implantaci n del estribo del generador 137 00725 N 8 Rondella 8 UNI 6592 Rondelle...

Page 40: ...e beveiliging Thermal protection Thermoschutz Protecci n t rmica 150 01015 N 0 3 Morsetto 6 mmq Borne 6 mmq Aansluitklem 6 mmq Terminal 6 mmq Klemme 6 mmq Mordaza 6 mmq 151 00448 N 2 Vite M6x10 UNI 57...

Page 41: ...6 5 UNI 6954 Screw 3 9 x 6 5 UNI 6954 Schraube 3 9 x 6 5 UNI 6954 Tornillo 3 9 x 6 5 UNI 6954 162 01128 N 1 Termostato 90 Thermostat 90 Thermostaat 90 Thermostat 90 Thermostat 90 Termostato 90 163 04...

Page 42: ...Energy 2510 D Rev 004 42 GB...

Page 43: ...Rev 004 Energy 2510 D GB 43...

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