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Energy 2510 D 

Rev. 004

 

 

GB 

1   FOREWORD 
 

 

Refer  carefully  to  this 

manual  before  performing  any  operation  on 
the power generator set.

 

 

1.1   Purpose and scope of this manual 

 

This  manual  has  been  drawn  up  by  the 

Manufacturer  in  order  to  provide  basic 

information and instructions for performing every 

operation  for  servicing  and  using  the  generating 

set in a proper and safe manner. 

It  is  an  integral  part  of  the  generating  set 

equipment, must be kept with care throughout the 

life  of  the  same,  and  must  be  protected  against 

any agent which could damage it. 

It must follow the generating set if this is installed 

on  a  new  vehicle,  or  if  its  ownership  changes 

hands. 

The  information  in  this  manual  is  addressed  to 

the  personnel  in  charge  of  installing  the 

generating  set,  and  to  all  those  involved  in  its 

maintenance and use. 

This  manual  sets  out  the  purpose  the  machine 

was designed for, and contains all the information 

required to guarantee that it is used in a safe and 

proper manner. 

Constant  compliance  with  the  instructions  laid 

down  here  will  guarantee  the  safety  of the  user, 

operating  economy  and  longer  life  of  the 

machine. 

To  facilitate  reference,  this  manual  has  been 

subdivided  into  sections  specifying  the  main 

notions  contained therein; for quick  consultation, 

refer to the table of contents. 

The  most  important  parts  of  the  text  are  in  bold 

letters  and  preceded  by  symbols  described  here 

below. 

Please  read  the  contents  of  this  manual  and  of 

the  reference  documents  carefully.  This  is  the 

only  way  to  ensure  that  the  generating  set  will 

work  smoothly  and  reliably  over  time,  while 

protecting people and property from damages. 

 
Note:

 

The  information  contained  in  this 

publication was correct at the time it went to print, 
but may be modified without advance notice. 

 

 

 

 

 

 

 
1.2   Symbols and Definitions 

 

"Graphic safety symbols” have been employed in 

this booklet to identify different levels of danger or 

important information. 

 

  This  means  that  you  must 

pay  attention  to  avoid  serious  consequences 

which might lead to serious accidents or damage 

the health of the operators. 

 

  This  means  a  potentially 

hazardous situation which could lead to accidents 

or damage to property. 

 

  This  calls  the  user’s 

attention  to  a  potentially  dangerous  situation 

which could cause malfunction to or damage the 

machine. 
 
The  drawings  are  only  provided  by  way  of 
example. 
Even though the machine you actually have may 
differ  from  the  illustrations  contained  in  this 
manual,  safety  and  information  about  the  same 
are guaranteed. 
 

The  manufacturer,  as  part  of  his  policy  of 

constant product development and updating, may 

introduce changes without giving any notice. 

 

1.3   General Information 

 

The 

ENERGY

 generating set has been designed 

for installation on vehicles. It can deliver power at 

a voltage of 230 VAC 50 Hz. 

The 

ENERGY  2510D 

model  must  be  fed  with

 

Diesel oil. 

In  order  to  achieve  a  low  noise  level,  the 

ENERGY  2510D 

generating  set  is  provided  with 

an internally insulated sound-proofing case. 

It  can  be  accessed  easily  in  order  to  perform 

maintenance work, and is provided with a remote 

control  panel  which  can  be  installed  inside  the 

vehicle. 

The generating set can be connected to the tank 

of  the  vehicle  as  long  as  the  fuel  type  is 

compatible.  Otherwise,  it  is  possible  to  install  a 

special tank which can be supplied as an option. 

 

Summary of Contents for Telair ENERGY 2510D

Page 1: ...Energy 2510 D Vers 002 GB 1 INDICE USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 2510D V 004 April 2018 GENERATORS...

Page 2: ...INSTRUCTIONS 13 6 1 Fuel 13 6 2 Machine safety 13 6 3 Information on not recommended uses 14 6 4 Useful tips 14 7 USING THE GENERATING SET 14 7 1 Starting up the generating set 15 7 2 Turning the gene...

Page 3: ...r written approval Machine GENERATING SET Model ENERGY 2510 D Maximum power 2 2 KW 3000 r p m Serial number Directive of reference Machine Directive 2006 42 UE Low Voltage Directive 2014 35 UE Electro...

Page 4: ...oothly and reliably over time while protecting people and property from damages Note The information contained in this publication was correct at the time it went to print but may be modified without...

Page 5: ...ation mount 7 Anchoring bracket 8 Technical specifications sticker 2 2 Identification plate Fig 2 1 Generating set model 2 Serial number 3 Frequency 4 Power factor 5 Maximum electric power 6 Maximum c...

Page 6: ...uous current output A Vdc 5 0 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 2510 D Overall weight kg 98 Dimensions L x W x H mm 660 x 415 x 377 Starting Elect...

Page 7: ...onsible for malfunctioning or for the safety of the generating set by the terms of the Law Decree 2006 42 EC The Manufacturer shall also not be liable for any injury or damage to people or property In...

Page 8: ...drilling jig which allows the generator bearing surface to be prepared quickly fig 8 Place a spongy heat resistant gasket around the outlet opening of the exhaust pipe The gasket height must reach the...

Page 9: ...o the exhaust manifold of the generator fig 12 ref 1 then tighten the U shaped clamp fig 12 ref 2 on the pipe manifold connection Connect the 2 terminal muffler code 01760 fig 13 ref 3 on the other en...

Page 10: ...red by the feeding pipe it is advisable to install an additional fuel pump code 00507 This pump which is equal to the one fitted inside the generating set is electrically operated The electric control...

Page 11: ...he start up battery must have a capacity of at least 80 A h The battery connected is recharged by the generator with a max current of 5 A Table 1 LINE CONNECTION 230 Vac Length 6 m Length 6 m Cross Se...

Page 12: ...should be fitted to the vehicle wiring system Its purpose is to insulate the generating set when it is connected to an external electric input network Connect the relay fig 20 according to the followi...

Page 13: ...t touch other surfaces use slight pressure to fasten the plastic frame until you hear the click of the fastening tabs Connect the other end of the connection cable fig 22 ref 2 to the proper white con...

Page 14: ...led and authorised personnel only according to the manufacturer s instructions This generating set must only and exclusively be used to produce electrical power on vehicles provided with an electrical...

Page 15: ...ot started up after all four attempts at starting up have failed 7 Engine oil change indicator this pilot lamp will light up when the engine has reached 100 running hours since the latest oil change U...

Page 16: ...hen the voltage at the ends of the 12V DC terminals of the generating set is lower than 11 5 Volts the generating set will begin the start up procedure similar to that of the manual operation During t...

Page 17: ...perform this kind of checks it will be necessary to open the door of the generating set The following precautions must therefore be taken 1 The generating set must not be in operation 2 All its parts...

Page 18: ...lacement Use multigrade oil for Diesel engines having a SAE viscosity degree suited to the climate the generating set is working in see table and detailed instructions in the engine use and maintenanc...

Page 19: ...nt is located in a plastic box fig 29 ref 1 To remove the filter element open the lid of the box by screwing out the suitable knob fig 29 ref 2 After removing the lid screw out the filter knob fig 30...

Page 20: ...sealing ring fig 35 ref 2 for damage and make sure it is properly fixed in its seat replace if necessary Check the sealing ring fig 35 ref 1 for damage and make sure it is properly fixed in its seat...

Page 21: ...e by 15 mm fig 38 ref 2 8 3 5 Adjusting the Alternator Belt If the belt tension is not as described in section 8 3 4 it must be adjusted Unloose the screw of the belt tightening pulley fig 39 ref 3 an...

Page 22: ...is reached first In all cases the warranty period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumab...

Page 23: ...Rev 004 Energy 2510 D GB 23 12 ENERGY 2510 D WIRING DIAGRAM...

Page 24: ...Energy 2510 D Rev 004 24 GB 13 ENERGY 2510 D LIST OF SPARE PARTS...

Page 25: ...Rev 004 Energy 2510 D GB 25...

Page 26: ...Energy 2510 D Rev 004 26 GB...

Page 27: ...Rev 004 Energy 2510 D GB 27...

Page 28: ...Energy 2510 D Rev 004 28 GB...

Page 29: ...ore a Pannello di controllo C ble 15 m du G n rateur au Panneau de Contr le 15 m kabel van generator naar bedieningspaneel 15 m cable from generating set to control panel 15 m Kabel von Generator zu B...

Page 30: ...caja 21 04872 N 1 Isolante anteriore Basamento Isolation anterieur Base Voorafgaand Isolatie voor onderstel Base front insulation Vorderes Isolierung f r Grundrahmen Aislante delantera Base 22 04871 N...

Page 31: ...N 1 Isolante Lato Interno C t int rieur d isolateur De binnenkant van de isolatie Insulator inner side Innere Seite der Isolierung Lado interno del aislador 34 04797 N 1 Staffa del Termostato trier d...

Page 32: ...en Lado largo del aislador C rter poleas 47 04859 N 1 Isolante esterno Scatola Pulegge Isolateur externe Carter poulies Externe isolatie Riemschijfafscherming External insulator Pulley casing Externe...

Page 33: ...Silenc 40x30 M8 FF Sh60 ANTIACEITE 58 04768 N 1 Staffa Antiv Orizzontali Alternatore trier Anti ibr horizontales alternateur Vlak ijzer Trillingsdemp horizontaal van de alternator Flat iron Vib dampe...

Page 34: ...UNI5737 Tornillo M12x65 UNI5737 71 04305 N 2 Puleggia Alternatore e Motore Poulie alternateur et de moteur De katrol van de alternator en van de Motor Alternator and Motor pulley Riemenscheibe Altern...

Page 35: ...erbindt Bemiddelaar van l Wisselstroomdynamo Wrap Intermediate of the Alternator Er verbindet l vermittler Wechselstromerzeuger Venda a Intermediario de l Alternador 85 04743 N 1 Fusione Inferiore Alt...

Page 36: ...32 UNI 6593 Rondelle 8 x 32 UNI 6593 Onderlegring 8 x 32 UNI 6593 Washer 8 x 32 UNI 6593 Scheibe 8 x 32 UNI 6593 Arandela 8 x 32 UNI 6593 98 00374 N 10 Rondella 8 x 24 UNI 6593 Rondelle 8 x 24 UNI 659...

Page 37: ...oliedop Motor oil cap union Anschluss der lschraube Uni n tap n aceite 111 00478 N 1 Raccordo 90 1 8 MF Raccord 90 1 8 MF Koppeling 90 1 8 MF 1 8 MF union elbow Anschlussstuck 90 1 8 MF Empalme 90 1...

Page 38: ...e Tube Je reviens Carburant Buis kom ik Brandstof terug Pipe Return Fuel R hre komme ich zur ck Treibstoff Tubo vuelvo de nuevo Combustible 124 00633 N 3 Fascetta stringitubo 10 12 Collier serre tube...

Page 39: ...ting van de stijgbeugel van de Generator Bracket Implantation of the Generator Steigb gel Einpflanzung des Generators Implantaci n del estribo del generador 137 00725 N 8 Rondella 8 UNI 6592 Rondelle...

Page 40: ...e beveiliging Thermal protection Thermoschutz Protecci n t rmica 150 01015 N 0 3 Morsetto 6 mmq Borne 6 mmq Aansluitklem 6 mmq Terminal 6 mmq Klemme 6 mmq Mordaza 6 mmq 151 00448 N 2 Vite M6x10 UNI 57...

Page 41: ...6 5 UNI 6954 Screw 3 9 x 6 5 UNI 6954 Schraube 3 9 x 6 5 UNI 6954 Tornillo 3 9 x 6 5 UNI 6954 162 01128 N 1 Termostato 90 Thermostat 90 Thermostaat 90 Thermostat 90 Thermostat 90 Termostato 90 163 04...

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