Telair ENERGY 4004D Use And Maintenance Manual And Instructions For Installation Download Page 12

 

 

Energy 4004 D 

Vers. 007

 

 

GB

12 

7   MAINTENANCE INSTRUCTIONS 

 

 

Use only original spare 

parts. The use of spare parts of non-
equivalent quality may damage the generat-
ing set. 
Routine control and adjustments are of the 
essence in preserving a high level of per-
formance. Routine maintenance also ensures 
long life of the generating set.
 
 
7.1   Maintenance list 

See table at the bottom of the page. 

 
7.2   Non specialist maintanance 

To perform this kind of operation, it will be nec-
essary to open the door of the generating set. 
The following precautions must therefore be 
taken: 
1) The generating set must not be running, and 

all its parts must be cold. 

2) Let the generating set cool down. 
 

7.3   Checking the motor oil level 

  Unscrew the motor oil level reference cap 

(Fig. 15 ref. 1). 

  If the oil level has not reached the edge of the 

hole, restore the oil level by topping up 
through the filler (Fig. 15 ref. 2); (refer to the 
motor user and maintenance manual). 

 

Every motor oil level 

checking operation must be performed with 
the generating set in a perfectly horizontal 
position. 

 
 
 
 
 

 

 

7.4   Maintenance operations requiring 
specialised personnel 

With certain maintenance operations, it is possi-
ble to lower the motor-alternator unit, removing 
the hexagonal-headed screws (Fig. 16 ref. 1) and 
loosening the two studs (Fig. 16 ref. 2). This will 
make it easier to access all the inside parts of the 
generating set for unscheduled maintenance or 
repair operations. 
 
 

 

 
 
 
 

16

15

ROUTINE MAINTENANCE SCHEDULE 

To be performed after the period of time or the number of 
running hours listed here, whichever the earlier may be. 

First 

month or 
20 hours

 

Every 3 

months or 

50 hours

 

Every 6 

months or 
100 hours

 

Every 

Year or 

100 hours

 

Inspection

 

 

 

 

 

Engine oil

 

Change

 

 

 

 (2)

 

 

Air filter

 

Cleaning

 

 

(1) 

 (2)

 

 

 

Valve adjustment

 

Check-adjust

 

 

 

 

 (2)

 

Tank and fuel filter.

 

Cleaning

 

 

 

 (2)

 

 (2)

 

Engine r.p.m.’s or frequency

 

Adjust

 

 (2)

 

 

 (2)

 

 

Vibration damper suspension Check

 

 

 

 

 (2)

 

Alternator belt 

Check 

 

 

 

 (2) 

Alternator belt 

Replace 

Every 1000 hours 

Fuel pipes

 

Check (replace if ne-
cessary)

 

Every two  years

 

NOTES:  (1) Clean more frequently if you use it in a very dusty environment. 
 

(2) These operations must be performed by specialised personnel only 

Summary of Contents for ENERGY 4004D

Page 1: ...Vers 004 USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION GB ENERGY 4004D V 007 February 2008 GENERATORS...

Page 2: ...tank installation 9 4 7 Fuel reserve 9 5 OPERATING INSTRUCTIONS 10 5 1 Machine safety 10 6 USING THE GENERATING SET 10 6 1 Starting up 10 6 2 Turning off the generating set 11 6 3 Forbidden use 11 6...

Page 3: ...quirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written ap proval Machine GENERATOR SET...

Page 4: ...ings Note The information contained in this publica tion was correct at the time it went to print but may be modified without advance notice 1 2 Symbols and Definitions Graphic safety symbols have bee...

Page 5: ...choring bracket 8 Identification label 2 2 Identification label Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Date of manufacture 5 Power factor 6 Frequency 7 Maximum electric pow...

Page 6: ...nor Counter weight ALTERNATOR 4004 D Type Synchronous single phase self adjusting two poles brushless Max power kW 4 Continuous power kW 3 5 Voltage Frequency V Hz 230 50 Continuous current output A V...

Page 7: ...mproper installation of the generating sets can cause irreparable damage to the equip ment and compromise the safety of the instal lation engineer and invalidate guarrantee Should the generating sets...

Page 8: ...n To start up the generating set you must connect the positive terminal Fig 6 ref 3 to the positive pole of the vehicle battery using a sheathed ca ble of suitable cross section see Table 1 The ground...

Page 9: ...e Never place the fuel tank near heat sources pro tect it from any outside infiltration of water To connect the tank to the generating set use a flexible hose suitable for green petrol having an insid...

Page 10: ...personnel The generating sets were made in compliance with the safety standards listed in the statement of compliance 6 USING THE GENERATING SET 6 1 Starting up The generating set is provided with a...

Page 11: ...e generating set has start the total running hours will be displayed Press the changing key Fig 14 ref 9 to display the partial running hours of the generating set after the last change of the motor o...

Page 12: ...peration must be performed with the generating set in a perfectly horizontal position 7 4 Maintenance operations requiring specialised personnel With certain maintenance operations it is possi ble to...

Page 13: ...Used oil must not be dis posed of in the open but handed over to companies specialising in disposal and or re cycling according to the laws current in the country where such operations are per formed...

Page 14: ...ealing ring Fig 20 ref 4 has not been damaged and is firmly in place Change the oil filter if necessary Use oil to lubricate the sealing before fitting a new cartridge Reassemble and refit oil filter...

Page 15: ...c control panel connector 17 18 19 20 21 A Capacitor Power connection terminal board Temperature switch Diode bridge Fuel pump Stop electro magnet Electric fan Motor high temperature sensor 9 10 11 12...

Page 16: ...Energy 4004 D Vers 007 GB 16 DRAWING FOR SPARE PARTS LIST ENERGY 4004 D...

Page 17: ...Vers 007 Energy 4004 D GB 17...

Page 18: ...nator Dynamoschijf Polea alternador 16 01671 N 2 Staffa ancoraggio Anchor clamp Bride de fixation Befestigungsb gel Verankeringsbeugel Estribo de anclaje 17 01720 N 1 Puleggia motore Motor pulley Poul...

Page 19: ...utter M12 UNI 5587 Moer M12 UNI 5587 Tuerca M12 UNI 5587 51 00846 N 1 Cablaggio ENERGY ENERGY harness C blage ENERGY Verkabelung ENERGY Bedrading ENERGY Cableado ENERGY 53 02867 N 1 Staffa tendicinghi...

Page 20: ...ing set to control panel C ble 5 m du G n rateur au Panneau de Contr le 5 m Kabel von Generator zu Bedienpanel 5 m kabel van generator naar bedieningspaneel Cable 5 m de generador a panel de control 7...

Page 21: ...diagram Clamp 32 35 mm 01655 Final muffler 01761 Pipe FX300 inside 30 mm 00600 Clamp 32 35 mm 01655 Intermediate muffler 01760 Clamp 32 35 mm 01655 Pipe FX300 inside 30 mm 00600 Clamp inside 32 mm 00...

Page 22: ...than 14 months 16 months if delivered outside Europe after delivery ex factory In any case the costs of lubricants and consumables shall be charged Any transport expenses shall be intended as to be c...

Page 23: ...Vers 007 Energy 4004 D GB 23 Notes...

Page 24: ...minerie 18700 Aubigny sur Nere France Tel 02 48580367 Fax 02 48583585 e mail bleys teleco club internet fr Service Technique France 06 83 31 44 05 ESPA A NAUCCA CARAVANING S A Poligono Industrial CAN...

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