TCM FD35C9, Workshop Manual

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Component Item to be checked Checking procedure
Steering wheel
①
Wander, pull, hard
steering.
(A) Run the truck at slow speed to check whether the
truck wanders or pulls to one side or has hard
steering.
Power steering
①
Operation and oil leakage. (A) Run the truck at slow speed and turn steering
wheel to the right and left to check power steering
for operation and oil leakage from piping.
Hub bolts and
nuts
①
Damage or looseness. (A) Using a test hammer or visually check hub bolts
and nuts for damage or looseness.
Horn and turn
signal
①
Operation. (A) Check horn and turn signal for proper operation.
Rearview mirrors
①
Full rear view (A) Check whether you can gain full rear view when
you are seated in operator’s seat.
Lights (head, tail,
license number
plate, brake,
side marker and
other)
①
Operation (A) Turn each of the light switches to check for
operation.
(B) Any light which interlocks with other device
should be checked in interlocked state. The back-
up light should be checked for operation by
shifting the gears in reverse.
Warning lights
①
Operation (A) All warning lights come on when starter switch
is turned to position “1” and go out when engine
starts.
Pumps
①
Oil leakages and noise (A) Start engine to check for oil leakage or noise from
pumps.
Control valve
①
Lever operation (A) Start engine and operate valve levers to check if
lift and tilt cylinders operate properly.
Hydraulic piping
①
Oil leakage and damage (A) Check piping and hose for oil leakage and damage
visually.
Hydraulic
cylinders (lift,
tilt)
①
Oil leakage
②
Damage to cylinder rod
(A) Start engine and operate valve levers to check for
oil leakage from cylinder or piping.
(A) Operate cylinder to check cylinder rod for
contamination and damage.
Lift chains
①
Damage, deformation
②
Tension
(A) Check lift chains for damage or deformation.
(A) Lift forks about 50 mm off ground and push
chain midway on the span with fingers. Normal
deflection: 40 to 50 mm.
(B) Check right and left lift chains for even tension.
Forks and mast
①
Operation (A) Start engine and operate valve levers to check that
forks lift and lower properly and mast tilts forward
and backward properly.
Any defects
found by
previous
inspection
①
Repaired properly? (A) Check to see if defects found by previous
inspection have been correctly repaired and the
truck operates normally.