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085592-M

Sanitizing............................................................................................................6-5
Priming ...............................................................................................................6-6
Closing Procedure..............................................................................................6-7
Draining Product from the Freezing Cylinder .....................................................6-7
Rinsing ...............................................................................................................6-7
Cleaning .............................................................................................................6-7
Disassembly .......................................................................................................6-7
Brush Cleaning...................................................................................................6-8

Section 7: Operator Checklist

During Cleaning and Sanitizing ..........................................................................7-1
Troubleshooting Bacterial Count ........................................................................7-1
Regular Maintenance Checks ............................................................................7-1
Winter Storage ...................................................................................................7-2

Section 8: Troubleshooting Guide

Section 9: Parts Replacement Schedule

Maintenance Intervals ........................................................................................9-1

Section 10: Limited Warranty on Equipment

Section 11: Limited Warranty on Parts

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Summary of Contents for C152

Page 1: ...1 23 2017 Original Publication Updated 7 29 20 OPERATOR S MANUAL Model C152 and C161 Soft Serve Freezer Original Service Instructions 085592 M ...

Page 2: ...__ Cycle__________ Phase__________________________________ Maximum Fuse Size ______________________________________________________ A Minimum Wire Ampacity ___________________________________________________ A Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its au...

Page 3: ... Information 2 1 Section 3 Safety Section 4 Operator Parts Identification Model C152 4 1 Model C161 4 2 C152 Beater Door Assembly 4 3 C161 Beater Door Assembly 4 4 C152 Accessories 4 5 C161 Accessories 4 6 Section 5 User Interface C152 5 1 C161 5 1 Symbol Definitions 5 2 Power Switch 5 2 MIX REF Key 5 2 STANDBY Key 5 2 WASH Key 5 3 AUTO Key 5 3 Indicator Light MIX LOW 5 3 Indicator Light MIX OUT 5...

Page 4: ... 6 7 Brush Cleaning 6 8 Section 7 Operator Checklist During Cleaning and Sanitizing 7 1 Troubleshooting Bacterial Count 7 1 Regular Maintenance Checks 7 1 Winter Storage 7 2 Section 8 Troubleshooting Guide Section 9 Parts Replacement Schedule Maintenance Intervals 9 1 Section 10 Limited Warranty on Equipment Section 11 Limited Warranty on Parts ...

Page 5: ...performance or damage to the machine Note All repairs must be performed by a Taylor service technician WARNING This machine has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the machine Make sure that all possible hazards to the user and the equipment have been addressed WARNING Only install this machine in a loca...

Page 6: ... and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities IMPORTANT An equipotential ...

Page 7: ...horized through a manufacturer s technical bulletin The use of any other refrigerant may expose users and operators to unexpected safety hazards WARNING Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately NO...

Page 8: ...1 4 TO THE INSTALLER 085592 M To the Installer 1 Notes ...

Page 9: ...sistance please contact your local authorized Taylor distributor Note Your Taylor warranty is valid only if the parts are authorized Taylor parts purchased from the local authorized Taylor distributor and only if all required service work is provided by a Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if unapproved parts or incorrect refrigerant were ...

Page 10: ...t known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or non billable terms Taylor does have the obligation to recommend a suitable replacement i...

Page 11: ...they do not play with the machine WARNING This machine must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the machine Failure to follow this instruction may result in electrocution WARNING Avoid injury DO NOT operate this machine unless it is properly grounded DO NOT operate this machine with larger fuses than specified on the mac...

Page 12: ...ve this machine Failure to comply may result in personal injury or damage to the machine IMPORTANT Access to the service area of the machine is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned NOTICE Cleaning and sanitizing schedules are governed by your federal state or local regulatory agencies and must be...

Page 13: ...1 Pan Drip 085295 2 Panel Left 086378 3 Cover A Hopper X49633 SP 4 Tube Feed 035819 5 Panel Rear 086376 6 Panel Right 086377 7 Gasket Base Pan 086306 8 Tray Drip 086312 Item Description Part No 9 Shield Splash 086379 10 Panel Lower Front 086380 11 Panel Front 086384 12 Trim Corner Rear 086375 13 Plate Dec X85775 14 Air Orifice 022465 100 15 O Ring 3 8 OD X 070W 016137 ...

Page 14: ...085295 2 Panel Side Left 085262 3 Cover A Hopper 085351 4 Tube Feed 030797 5 Panel Rear 085274 6 Panel A Side Right X69433 7 Gasket Base Pan 055815 SP Item Description Part No 8 Tray Drip 16 7 8L X 4 5 16 085699 9 Shield Splash 085304 10 Panel Lower Front X85729 SER 11 Panel A Front 085678 12 Plate Dec X85775 13 Air Orifice 022465 100 14 O Ring 3 8 OD X 070W 016137 ...

Page 15: ...1 Valve Draw 024763 SP1 2 O Ring 7 8 OD X 103W 014402 3 Door A 3SPT 1 5QT VALOX X86373 SER 4 Pin A Pivot Short X38539 5 O Ring 5 16 OD X 070W 016272 6 Handle Draw 085615 7 Nut Stud 034829 SP Item Description Part No 8 Cap Design 1 010 ID 6 PT 014218 9 Bearing Guide 014496 10 O Ring 2 3 4 OD X 139W 019998 11 Bearing Front 023262 12 Beater A X24689 13 Seal U Cup 080534 ...

Page 16: ...103W 014402 3 Seal Draw Valve Small H Ring 030930 4 Door A 3SPT 1 5QT VALOX X56906SER3 5 Pin A Pivot Short X38539 6 O Ring 5 16 OD X 070W 016272 7 Handle Draw 085615 8 Nut Stud 056802 SP Item Description Part No 9 Cap Design 1 010 ID 6 PT 014218 10 Pin A Pivot Long X38538 11 Valve Draw Center 031164 SP 12 Bearing Guide 014496 13 O Ring 2 3 4 OD X 139W 019998 14 Bearing Front 023262 15 Beater A X24...

Page 17: ... 100 2 oz packs Apply the appropriate Taylor approved food safe lubricant 1 2 3 4 5 6 7 8 9 Item Description Part No 1 Pail 6 qt 023348 2 Brush Rear BRG 1 D X 2 LG 013071 3 Brush Double Ended 013072 4 Brush Draw Valve 1 OD X 2 X 17 013073 5 Brush Mix Pump Body 3 X7 White 023316 Item Description Part No 6 Lubricant Taylor 4 oz 047518 7 Kit A Tune Up X25802 8 Leg Optional 024755 9 Skirt Used with Le...

Page 18: ... 100 2 oz packs Apply the appropriate Taylor approved food safe lubricant 1 2 3 4 5 6 7 8 9 Item Description Part No 1 Pail 6 QT 023348 2 Brush Rear BRG 1 D X 2 LG 013071 3 Brush Double Ended 013072 4 Brush Draw Valve 1 OD X 2 X 17 013073 5 Brush Mix Pump Body 3 X7 White 023316 Item Description Part No 6 Lubricant TAYLOR 4 OZ 047518 7 Kit A Tune Up X31167 8 Leg Optional 036397 9 Skirt Used With Le...

Page 19: ...User Interface C152 C161 R RESET 2 3 4 5 6 8 7 1 RESET 1 6 6 2 3 4 5 3 4 5 7 Item Description 1 Power Switch 2 MIX REF Key 3 STANDBY Key 4 WASH Key Item Description 5 AUTO Key 6 Indicator Light Mix Low 7 Reset Button 8 Indicator Light Mix Out ...

Page 20: ...n the standby mode the wash and auto functions are automatically canceled To use the standby feature perform the following steps Note Make sure your hands are clean and sanitized before performing the following steps 1 Remove the air orifice and invert the mix feed tube so that the end with the mix delivery hole is positioned at the top Install the end without the mix delivery hole into the mix in...

Page 21: ...ain at least 3 in 76 mm of mix in the hopper If you neglect to add mix a freeze up may occur This will cause eventual damage to the beater blades drive shaft and freezer door Indicator Light MIX OUT When the Mix Out symbol is illuminated the mix hopper has almost completely exhausted and has an insufficient supply of mix to operate the freezer At this time the Auto mode is locked out and the freez...

Page 22: ...nd air from the hopper will flow down into the freezing cylinder This will keep the freezing cylinder properly loaded and will maintain overrun Figure 5 4 Feed Tube Position during Normal Operation Standby Operation During long no sale periods the air orifice is removed and the feed tube is inverted The end of the feed tube without the mix delivery hole is placed in the mix inlet hole to prevent m...

Page 23: ...me the machine with fresh mix in preparation to serve your first portion Duplicate the procedures where they apply for the second freezing cylinder Figure 6 1 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions turn to Disassembly on page 6 7 and start there Assembly Note When lubricating parts use an approved food grade lubr...

Page 24: ...ter assemblies The white guide bearings must fit securely in the holes of the drive shafts 8 Finger tighten the handscrews making sure they are tightened equally and that the door is snug Do not overtighten the handscrews Figure 6 6 Important Handscrew and door damage can result if the handscrews are overtightened or if one handscrew is tightened more than the other 9 For Model C161 Only Install t...

Page 25: ...il the slot in the draw valves comes into view Figure 6 9 12 Slide the O ring onto each pivot pin and lubricate Figure 6 10 13 Slide the tip of the draw handle into the slot of the draw valve starting from the right Slide the short pivot pin through the far right draw handle Slide the long pivot pin through the far left and middle draw handles Figure 6 11 Apply the appropriate Taylor approved food...

Page 26: ...n the orifice is clean and not clogged If the hole in the air orifice is clogged use soap and hot water to clear Do not enlarge the hole in the air orifice 16 Install the air orifice to the end of the feed tube without the hole in the side Figure 6 14 17 Lay the feed tube with air orifice in the bottom of the mix hopper 18 Lay the feed tubes in the bottom of the mix hoppers 19 Install the front dr...

Page 27: ...en Use warm water and follow the manufacturer s specifications 2 Pour 1 gal 3 8 L of sanitizing solution into the hopper and allow it to flow into the freezing cylinder Figure 6 17 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper the mix inlet hole and the feed tube Figure 6 18 Figure 6 19 4 Place the power switch in the ON position Figure 6 20 12029 12235 1201...

Page 28: ...orner of the mix hopper Figure 6 22 8 Repeat step 1 through step 7 for the other side of the machine Priming Prime the machine as close as possible to the time of first product draw 1 With a pail beneath the door spouts open the draw valves Fill the mix hopper with fresh mix and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When mix is flowing fu...

Page 29: ... 1 Pour 1 gal 3 8 L of cool clean water into the mix hopper With the brushes provided scrub the mix hopper and the mix inlet hole 2 With a pail beneath the door spouts press the WASH key and open the draw valves 3 Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout close the draw valves and press the WASH key to cancel Repeat this procedure u...

Page 30: ...e top of the O ring forward it will roll out of the groove and can be easily removed If more than one O ring needs to be removed always remove the rear O ring first to allow the O ring to slide over the forward rings without falling into the open grooves 4 Remove the large O rings front bearings and guide bearings from the back of the freezer door 5 Return to the machine with a small amount of cle...

Page 31: ...reak the rerun cycle and reduce the possibility of high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing The temperature of the mix in the mix hopper and walk in cooler should be below 40 F 4 4 C...

Page 32: ...isconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor distributor can perform this service for you Disconnect the freezer from the main power source t...

Page 33: ...geration system 5 3 c The circuit breaker is tripped or the fuse is blown c Place the circuit breaker in the ON position or replace the fuse d The beater motor overloaded causing a loss of power to the power switch d Reset the freezer 5 3 3 The product is too stiff a The control is set too cold a Contact service technician 4 The product is too soft a The control is set too warm a Contact service t...

Page 34: ... tube is installed incorrectly c Install the air tube in the mix inlet hole using the end with the small hole in the side 6 6 d The mix inlet hole is frozen d Contact service technician 9 The unit goes out on overload excessively a There are too many appliances plugged into the circuit a A separate 20 A circuit is needed for the freezer to operate properly b An extension cord has been placed betwe...

Page 35: ...earing X 1 2 Freezer Door Guide Bearing X 1 2 Draw Valve O Ring X 2 4 Center Draw Valve Seal X N A 1 Pivot Pin O Ring X 1 2 Black Bristle Brush 1 x 2 Inspect and replace if necessary Minimum 1 1 Double Ended Brush Inspect and replace if necessary Minimum 1 1 White Bristle Brush 1 x 2 Inspect and replace if necessary Minimum 1 1 White Bristle Brush 3 x 7 Inspect and replace if necessary Minimum 1 1...

Page 36: ...9 2 PARTS REPLACEMENT SCHEDULE 085592 M Parts Replacement Schedule 9 Notes ...

Page 37: ...ITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is p...

Page 38: ...ge or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product components repaired or altered in any way so as to in the...

Page 39: ...OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address o...

Page 40: ...10 4 LIMITED WARRANTY ON EQUIPMENT 085592 M Limited Warranty on 10 Notes ...

Page 41: ... required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by a Taylor authorized distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use ca...

Page 42: ...d from beginning warranty service work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 10 Failure damag...

Page 43: ...NCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of an...

Page 44: ...11 4 LIMITED WARRANTY ON PARTS 085592 M Limited Warranty on Parts 11 Notes ...

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