Appendixes
Appendixes
Appendix A
Page 2
APPENDIX A: SPECIAL TOOLS
DESCRIPTION
PURPOSE
PART NUMBER
Pinion Seal Installation Tool
Used to install the pinion seal on all chain drive trucks with
the band style brake or the speed sensor on the chain case
cover.
43-201-50
Chain Case Centering Tool
Used to center the chain case on the pinion shaft on all chain
drive trucks with the band style brake or the speed sensor
on the chain case cover. Includes instructions.
41-532-50
Test Light
Used for testing electrical circuits. Powered by the truck
batteries, switchable for 12, 24, 36, and 48 volts.
62-027-00
Accelerator Test Harness
Used to test the solid state accellerator module part number
series 62-033-XX.
62-027-31
PMC Test Kit
Includes 62-027-00, 62-027-31, and supplementary
troubleshooting manual M3-001-06. For controllers
equipped with pins labeled KSI and #2 only.
62-027-60
Curtis® PMC Handheld
Programmer
Used to test and program the 62-215-00 PMC speed control
used on early model C4-25 Huskey.
62-027-10
GE® EV1 Analyzer
Used to test the GE® EV1 speed control.
62-027-20
PMT/C Meter Reset Module
Used to reset the PMT/C maintenance meter after a
maintenance is completed.
96-500-43
Sevcon® Handset Analyzer
(read only)
Used to test the Sevcon® control systems and reset the
Smart View display (includes instructions).
62-027-61
Sevcon® Handset Analyzer
with Speed Adjust Capability
Same as 62-027-61 (above) plus allows a limited range of
speed adjustment.
62-027-62
Disc Brake Boot Installation
Tool
Used to install the rubber boot on all disc brake bodies.
41-350-13
Pin Removing Tool
Used to remove pins and sockets from AMP connectors.
75-440-55
Pin Removing Tool
Used to remove pins and sockets from MOLEX connectors.
75-442-55
Hydrometer
Used to check the specific gravity of battery electrolyte.
77-200-00
Battery Filler
Used to safely add water to batteries.
77-201-00
Retaining Plate Depressor
Used to hold down the retaining plate when disassembling
the steering gear on trucks equipped with the tilt steering.
96-500-39
Fork Collar Weld Jig
Used when replacing the fork collar on models MX-600 and
SS5-36.
96-500-40
Secondary Sheave Holder
Used to hold the secondary sheave (pulley) from turning on
models R6-80 and B6-10 with the Yamaha drive.
96-500-14
Solder Kit For Field Stud
Used to solder the aluminum field wire to the field stud. For
use on motors with soldered connections only.
70-210-63
Pinion Gear Holding Tool
Used to align the Pinion Gear and Case during assembly and
disassembly.
96-500-42
Summary of Contents for B0-012-10
Page 2: ......
Page 26: ...TAYLOR DUNN...
Page 53: ...Maintenance Service and Repair Steering Page 15 Exploded View of Steering Gear...
Page 54: ...TAYLOR DUNN...
Page 72: ...TAYLOR DUNN...
Page 85: ...Maintenance Service and Repair F2 F3 Transmission Page 13 EXPLODED VIEW...
Page 86: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 100: ...TAYLOR DUNN...
Page 106: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 172: ...Illustrated Parts Parts Page 2 Front Axle...
Page 176: ...Illustrated Parts Parts Page 6 STEERING...
Page 178: ...Illustrated Parts Parts Page 8 STEERING GEAR...
Page 180: ...Illustrated Parts Parts Page 10 PARK BRAKE...
Page 182: ...Illustrated Parts Parts Page 12 DEADMAN SEAT BRAKE optional...
Page 184: ...Illustrated Parts Parts Page 14 MASTER CYLINDER BRAKE LINKAGE...
Page 186: ...Illustrated Parts Parts Page 16 HYDRAULIC BRAKE LINES...
Page 188: ...Illustrated Parts Parts Page 18 FRONT BRAKES optional REAR BRAKES...
Page 195: ...Illustrated Parts Parts Page 25 This page intentionally left blank...
Page 202: ...Illustrated Parts Parts Page 32 POWER TRACTION DRIVE...
Page 204: ...Illustrated Parts Parts Page 34 REAR DIFFERENTIAL...
Page 208: ...Illustrated Parts Parts Page 38 Tires Wheels 10 Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9...
Page 210: ...Illustrated Parts Parts Page 40 CONTROL PANEL...
Page 212: ...Illustrated Parts Parts Page 42 CONTROL PANEL EE...
Page 216: ...Illustrated Parts Parts Page 46 DECALS MISCELLANEOUS STANDARD PARTS...
Page 218: ...Illustrated Parts Parts Page 48 MISCELLANEOUS STANDARD PARTS Cont d...
Page 220: ...Illustrated Parts Parts Page 50 Options...
Page 222: ...Illustrated Parts Parts Page 52...
Page 224: ...Illustrated Parts Parts Page 54...
Page 226: ...Illustrated Parts Parts Page 56...
Page 228: ...Illustrated Parts Parts Page 58...
Page 230: ...Illustrated Parts Parts Page 60...
Page 232: ...Illustrated Parts Parts Page 62...
Page 234: ...Illustrated Parts Parts Page 64...
Page 238: ...Illustrated Parts Parts Page 68...
Page 244: ...Illustrated Parts Parts Page 74...
Page 246: ...TAYLOR DUNN...