212
Chapter
5
Replacement Procedures
Installation Using The Short Tip Alignment Tool
This procedure is for installing one hammer spring assembly at a time, using
short the tip alignment tool that comes with version 2 replacement hammer
spring. To install more than one hammer spring assembly at a time, you must
use the long tip alignment tool (page 214).
1.
Using a clean dry cloth, wipe the hammer spring mounting surface on the
hammer bank. Make sure the cloth does not leave lint on the hammer
bank.
CAUTION
Hammer springs and hammer tips are fragile. Do not touch the hammer
springs or tips. Handle hammer springs by the thick mounting base
only. Apply pressure only to the mounting base.
2.
Handling the hammer spring assembly by the mounting base only,
remove the new assembly and mounting screws from the box.
3.
Handling the hammer spring assembly by the mounting base, position it
on the hammer bank and center it over the mounting screw holes.
(See Figure 26.)
4.
Position the tip alignment tool over the end hammer tips of the new
hammer spring and the end hammer tips of the adjacent hammer springs
used for alignment. Use the guide tool to maneuver the hammer tips into
the alignment tool. (See Figure 26.)
Figure 26. Installing a Version 2 Hammer Spring Assembly Using the Short Alignment Tool
184083a
Tip Alignment Tool
New Hammer
Spring Assembly
Hammer Spring
Used For Alignment
Guide Tool
Hammer Spring
Used For Alignment
NOTE
: A 6615 lpm version 2 hammer bank is
shown here. Removal, installation, and fastener
torque values are the same for all version 2
hammer spring assemblies, even though
hammer spring assemblies vary in number of
hammers and number of mounting screws.
Models -05
: Tool 253258-001
Models -10: Tool 253257-001
Models -15: Tool 253256-001
Models -20: Tool 253255-001
Summary of Contents for 6600 Series
Page 1: ...6600 Series Printers Maintenance Manual Approved Final May 19 2011 ...
Page 2: ......
Page 3: ...6600 Series Printers Maintenance Manual ...
Page 10: ......
Page 34: ...34 Chapter 1 Maintenance Training for TallyGenicom Products ...
Page 42: ...42 Chapter 2 Cleaning the Card Cage Fan Assembly ...
Page 265: ...Illustrations of Printer Components 265 Parts lists continue on the next page ...
Page 278: ...278 Chapter 6 Organization of this Chapter ...
Page 300: ...300 Chapter 7 Printer Interface ...
Page 305: ...305 Cable Routing Pedestal Model 184043a Exhaust Fan Weld Sensor Cable ...
Page 320: ...320 Appendix A Cable Assembly 2 Pin Jumper 0 1 Ctr P N 154470 901 ...
Page 323: ...323 Cable Assy PS I O P N 176601 901 NOTE This cable is used on 6620 and 6620Q printers ...
Page 324: ...324 Appendix A Cable Assembly Card Cage Fan P N 152422 901 PIN 1 PIN 1 ...
Page 325: ...325 Cable Assembly Control Panel P N 152440 901 PIN 1 PIN 1 PIN 8 PIN 8 Gray Brown Gray Brown ...
Page 326: ...326 Appendix A Cable Assembly Exhaust Fan P N 152424 901 PIN 1 PIN 1 ...
Page 327: ...327 Cable Assembly Hammer Bank Logic P N 152421 901 To Shuttle To Controller Board ...
Page 330: ...330 Appendix A Cable Assembly MPU P N 152425 901 PIN 1 PIN 3 PIN 2 PIN 1 ...
Page 331: ...331 Cable Assembly Ribbon Motor Extension P N 154067 001 ...
Page 332: ...332 Appendix A Cable Assembly Shuttle Motor Drive P N 152420 001 ...
Page 333: ...333 Frame Cable Power Stacker P N 173824 001 ...
Page 334: ...334 Appendix A Logic Cable Power Stacker P N 176029 001 ...
Page 335: ...335 Power Cable Power Stacker P N 174414 001 P1101 P1101 ...
Page 336: ...336 Appendix A Rail Cable Power Stacker P N 173823 001 ...
Page 337: ...337 Elevator I O Cable Power Stacker P N 174759 001 ...
Page 338: ...338 Appendix A Fan Assembly Hammer Bank P N 152416 901 P107 HBF P107 HBF ...
Page 339: ...339 Magnetic Pickup MPU Assembly P N 150281 901 ...
Page 340: ...340 Appendix A Switch Assembly Paper Detector P N 152415 901 ...
Page 341: ...341 Switch Assembly Platen Interlock P N 152417 901 P107 PLO ...
Page 342: ...342 Appendix A ...
Page 402: ...402 Appendix D Illustrated Parts Breakdown ...
Page 448: ...448 Appendix E Illustrated Parts Lists ...
Page 460: ...460 Appendix F Summary ...
Page 472: ...472 ...
Page 473: ......
Page 474: ... 255559 001 255559 001A Approved Final May 19 2011 ...