Takeuchi TB1160W Operator'S Manual Download Page 261

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6-15

TROUBLESHOOTING

Error code

Error details

3825

Wire break in hydraulic oil temp. sensor

3350

Fuel filter clogged (phase 1)

3359

Fuel filter clogged (phase 2)

3360

DPD over trapping

5303

Accelerator sensor error (too high)

5304

Accelerator sensor error (too low)

5313

Foot accelerator sensor error (high pressure)

5314

Foot accelerator sensor error (low pressure)

5505

Fuel gauge resistance value error(too low)

5603

Lift alarm sensor error (too high)

5604

Lift alarm sensor error (too low)

6503

AUX1 slide switch voltage value error (too high)

6504

AUX1 slide switch voltage value error (too low)

6509

AUX1 slide switch neutral error

6519

AUX1 (L) switch error

6529

AUX1 (R) switch error

6603

AUX2 slide switch voltage value error (too high)

6604

AUX2 slide switch voltage value error (too low)

6609

AUX2 slide switch neutral error

6709

AUX3 button error (Grip)

6719

AUX3 switch error (Foot)

6809

Ram lock switch error

6819

Blade/outrigger switch error

8005

Pump PWM output voltage error (too low)

8006

Pump PWM output voltage error (too high)

8015

AUX1 (L) PWM output voltage error (too low)

8016

AUX1 (L) PWM output voltage error (too high)

8025

AUX1 (R) PWM output voltage error (too low)

8026

AUX1 (R) PWM output voltage error (too high)

8035

AUX2 (L) PWM output voltage error (too low)

8036

AUX2 (L) PWM output voltage error (too high)

8045

AUX2 (R) PWM output voltage error (too low)

8046

AUX2 (R) PWM output voltage error (too high)

8055

Fan drive PWM output voltage error (low pressure)

8056

Fan drive PWM output voltage error (high pressure)

PWM = Pulse width modulation

ERROR CODE LIST

Summary of Contents for TB1160W

Page 1: ......

Page 2: ...oper operation inspection and maintenance of this machine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always sto...

Page 3: ...es a hazard with a low level of risk which if not avoided could result in minor moderate injury IMPORTANT The word IMPORTANT is used to alert operators and maintenance personnel about situations which...

Page 4: ...ANUAL STORAGE COMPARTMENT A compartment for storing this manual is provided at the position shown on the diagram below 1 Open the cover behind the seat 2 After using the manual place it in the plastic...

Page 5: ...chine is new operate the machine for the first 100 hours as indicated on the hour meter by following the instructions below Using a new machine without a break in period will lead to quicker deteriora...

Page 6: ...s manual may not be applicable to your machine The numbers used in the illustration are with circles around them The same numbers appear between the parentheses in the text Example 1 Symbols used in t...

Page 7: ...Second Fourth auxiliary hydraulic switch 2 44 Outrigger switches If equipped 2 44 Third auxiliary hydraulic switch and button 2 44 Aux 2 4 select button 2 44 Light switch 2 45 Lift overload warning s...

Page 8: ...e 5 4 Regularly replace the hydraulic oil 5 8 List of consumables 5 9 List of tools If equipped 5 10 List of tightening torques 5 11 Safety critical parts 5 12 Maintenance list 5 14 Walk around inspec...

Page 9: ...oil 5 65 Every 4000 hours 5 66 Replacing the hydraulic oil and cleaning the suction strainer 5 66 Every 4500 hours 5 69 Inspecting the turbocharger blow wash as necessary 5 69 Inspecting and cleaning...

Page 10: ...ng 8 4 Replacing the hydraulic oil regularly 8 5 Biodegradable oil 8 6 Replacing the hydraulic oil with biodegradable oil 8 6 Operating lever switch kit 1 8 8 Horn button 8 8 Deceleration button 8 8 A...

Page 11: ...1 1 SAFETY...

Page 12: ...adverse influence of alcohol drugs medication fatigue or insufficient sleep GENERAL PRECAUTIONS When a problem is found on the machine If any problem noise vibration smell disorder of instrument smoke...

Page 13: ...ng the machine Loud prolonged noise can cause hearing impairments even the total loss of hearing Install a fire extinguisher and first aid kit GENERAL PRECAUTIONS Be prepared for fire and accidents In...

Page 14: ...rom the operator s seat to open close the window or remove install the lower window lower the working equipment to the ground raise the safety lock lever to engage the lock and stop the engine If any...

Page 15: ...flammable material are not stored on the machine Handle all solvents and dry chemicals foam type fire extinguisher according to procedures identified on manufacturer s containers Work in a well venti...

Page 16: ...ining asbestos For clean up use a vacuum equipped with a high efficiency particulate air filter HEPA Wear the stipulated respirator if there is no other way to control the dust When working indoors in...

Page 17: ...not contacted with other parts before use Do not use attachments that have not been approved by Takeuchi Doing so may compromise safety or adversely affect the machine s operation or service life Tak...

Page 18: ...d vehicles Use a flag person and or a signal Fence off the working area and keep off unauthorized persons When working in water or crossing shallow streams or creeks check the depth of the water the s...

Page 19: ...rrors and lights to ensure good visibility Adjust the mirror to the best position for the operator to see the rear view blind spot from the operator s seat Wipe off any oil grease mud snow or ice to p...

Page 20: ...se from shoe soles before entering the operator s compartment Pedaling the machine with the shoes with mud and grease will cause a slip accident Do not leave the parts or tools around the operator s s...

Page 21: ...e trapped inside the cab remove the rear window to get out 1 Pull off the ring A and remove the tip of the rubber wedge 2 Grasp and pull the tip of the rubber wedge to remove the entire rubber wedge 3...

Page 22: ...o start the machine by checking the following items Walk around the machine and warn the person who is servicing the machine or is walking near the machine Do not start the machine until you are certa...

Page 23: ...engine and hydraulic oil Check if all gauges and warning devices are properly working Check for any noises Test the engine speed control Operate each control to ensure they are properly working In col...

Page 24: ...the performance limits of the machine Use a signal person at road shoulders narrow places or where your vision is obstructed Never allow anyone to enter the machine s slewing radius and path Signal y...

Page 25: ...he slew lock pin For machines with outriggers retract the outriggers within the machine width and install the turnbuckles Make sure that the outrigger pads the sections to contact the ground are withi...

Page 26: ...ine is operated on such roads with these switches turned on the engine speed may increase causing the machine to travel unexpectedly rapidly for machines with the deceleration and auto deceleration sw...

Page 27: ...downhill in reverse Do not turn on slopes or travel across slopes Go down to a flat surface and then take an alternative path The machine may slip sideways even on a slight slope if it is covered with...

Page 28: ...Be careful not to drive beyond the road shoulder or to get trapped in a snow drift With frozen ground surfaces the ground becomes soft when the temperature rises and this may cause the machine to tip...

Page 29: ...th Always maintain a safe distance between the machine and the high voltage electric cable Check with the local power company about safe operating procedure before starting operations Consider all cab...

Page 30: ...cliff or road shoulder and the dozer blade to the front so that it is easier to escape in case of an emergency Do not enter areas where there is soft ground Doing so could cause the machine to tilt u...

Page 31: ...ons If a building or structure collapses serious injury or damage will result PRECAUTIONS WHEN OPERATING When doing demolition work do not perform demolition above your head There is a hazard of broke...

Page 32: ...tips do not perform excavation with the digging arm boom facing the downhill direction or operate toward sideways Be careful with the overhead objects When operating under bridges in tunnels near elec...

Page 33: ...ked loads hazardous conditions and experience of personnel The operator and other personnel should fully acquaint themselves with the operator s manual before operating this machine and rules for safe...

Page 34: ...tractive force Do not use a wire rope that is kinked twisted or otherwise damaged Do not apply heavy loads abruptly to the wire rope Wear safety gloves when handling the wire rope Make sure there is a...

Page 35: ...n replacing the attachment or performing the inspection and maintenance on it follow the procedure Releasing the residual pressure from the working equipment circuit described below as necessary 4 Rai...

Page 36: ...bed and loading ramps clean of oil soil ice snow and other materials to prevent the machine from sliding sideways Clean the tires too Chock the transporter wheels to prevent movement Turn off the dece...

Page 37: ...Do not hoist the machine with an operator on it When hoisting hoist slowly so that the machine does not tip Keep everyone out of the area when hoisting Do not move the machine over the heads of the p...

Page 38: ...tools Do not use damaged or weakened tools or tools designed for other purposes Use tools appropriate for the work involved Replace safety critical parts periodically Replace fuel hoses periodically F...

Page 39: ...t falling Do not spill oil or grease Do not leave tools scattered around Watch your step when walking Never jump down from the machine Use the steps and handrails when climbing up and down the machine...

Page 40: ...f the moving parts Stay clear of all rotating and moving parts If a hand or tool becomes trapped in the rotating or moving part serious injury or death could result If a tool or other objects is dropp...

Page 41: ...ng PRECAUTIONS ON MAINTENANCE Do not smoke or permit open flames while fueling or near fueling operations Never remove the fuel cap or add fuel when the engine is running or still hot Do not spill fue...

Page 42: ...ic lines sliding parts and many other parts of the machine are hot immediately after the engine is stopped Touching these parts will cause burns The engine coolant hydraulic oil and other oils are als...

Page 43: ...lic system Immediately after the engine stops and while the safety lock lever is still in the unlock position turn the starter switch to ON move all the control levers pedal and auxiliary hydraulic sw...

Page 44: ...im is damaged Replace the tire with a new one if there is a portion with no grooves A rise in tire pressure during operation is normal and should NOT be reduced When putting air in a tire do so from a...

Page 45: ...isassemble Do not allow flame near or throw it into a fire Do not drill weld or fuse Do not subject it to physical shock such as hitting rolling or dropping Before disposing of the unit the sealed gas...

Page 46: ...engine by turning off the starter switch before inspecting or handling the battery Be careful not to let metal tools or any metal objects come into contact with the battery terminals and cause a short...

Page 47: ...ON MAINTENANCE Jump starting with booster cables When starting the engine using the booster cables be sure to connect the cables in the proper order described below Wrongly connected cables can resul...

Page 48: ...TENANCE Vibrations operators are subject to According to the results of the tests conducted to determine the vibrations transmitted to the operator by the machine the upper limbs are subjected to vibr...

Page 49: ...y signs Review these signs and the operating instructions in this manual with your machine operators Keep the signs clean and legible If any of the safety labels is peeling or damaged and becomes diff...

Page 50: ...1 40 SAFETY SAFETY SIGNS DECALS...

Page 51: ...1 41 SAFETY SAFETY SIGNS DECALS...

Page 52: ...1 42 SAFETY SAFETY SIGNS DECALS...

Page 53: ...2 1 CONTROLS...

Page 54: ...Hydraulic oil tank Undercarriage 6 Tire 7 Ram lock cylinder 8 Steering device 9 Hub 10 Chassis Working equipment 11 Dozer blade 12 Blade cylinder 13 Bucket 14 Bucket cylinder 15 Arm 16 Arm cylinder 17...

Page 55: ...4 Horn button 15 AC Control panel 16 Turn signal lever 17 Travel pedal 18 Brake pedal 19 Tilt steering lever 20 Second boom pedal 21 Second Fourth auxiliary hydraulic switch 22 Third auxiliary hydraul...

Page 56: ...et When opening the front cover open it all the way to the position where it is securely stopped When opening or closing the front cover be careful not to get your hands or other parts of your body ca...

Page 57: ...p and down the machine and always support your body at three points with your hands and feet Do not smoke and keep away from heat or flame while filling the fuel tank Fill the fuel tank in a well vent...

Page 58: ...de cover 1 2 Lift the side cover 1 all the way Engine hood unlock knob 2 is located behind the right side cover Closing 1 Close the side cover 1 and press it down until a click is heard LEFT SIDE COVE...

Page 59: ...tenance cover be careful not to get your hands or other parts of your body caught by the cover COVERS Opening 1 Insert the starter key 2 and turn it counterclockwise to unlock the maintenance cover 1...

Page 60: ...door to secure it in place The door must be locked when getting on or off the machine and while in operation Locking and unlocking CAB Insert the starter key and turn it Opening 1 Pull the knob 1 tow...

Page 61: ...stop the engine 2 Set the safety lock lever to the locked position 3 Grasp the left and right handles 1 and press the knobs 2 with your thumb to release the lock 4 Pull the front window 3 toward you...

Page 62: ...e ceiling 2 Slowly lift the lower front window 4 3 Place the lower front window 4 through the guides 5 at the rear and then set it on the guide 6 4 AG7B017 3 2 2 3 Release your thumb from the knobs 2...

Page 63: ...d EMERGENCY EXIT Rear window If you should become trapped inside the cab remove the rear window to get out CAB 1 Pull off the ring A and remove the tip of the rubber wedge 2 Grasp and pull the tip of...

Page 64: ...rrow causes the lumber of the backrest to curve outwards 2 Turning the knob 1 further removes the curve and returns the seat to its original position B Adjusting the backrest angle 1 Sit up and sit ba...

Page 65: ...e to set the absorber to the soft position 1 when performing the height adjustment IMPORTANT Do not operate the lever 5 compressor for one minute or more Doing so will cause compressor failure To prot...

Page 66: ...elease the lever 9 at the optimum position to secure the lever stand seat Adjustment range 7 positions in 70 mm 2 8 in L Adjusting the headrest height 1 Grab the headrest 10 with both hands and move u...

Page 67: ...the desired length AG7B023 B A 3 Make sure that the belt is not twisted and then insert the tongue plate A into the buckle B of the seat belt until you hear a clicking sound as it locks in place 4 Ch...

Page 68: ...y charge warning lamp and the engine oil pressure warning lamp turn on with an alarm sound The machine system is normal if the lamps turn off after the engine is started 1 Menu key 2 Plus cursor key 3...

Page 69: ...auge Indicates the temperature of the engine coolant water The needle should be within the green range during machine operation The red range indicates overheating Coolant temperature warning lamp Coo...

Page 70: ...oad is light to medium When the gauge is in the red range 75 or more the work load is high When the Enter key is pressed in a normal screen the display changes in the following order the engine load f...

Page 71: ...suitable for the digging work is displayed The machine enters the digging mode when the creeping travel switch is pressed or the brake pedal is depressed to the lock position B Travel speed indicator...

Page 72: ...the DPD auto regeneration under way is cancelled Refer to DPD manual regeneration inhibit select switch on page 2 37 D Deceleration indicator lamp Automatic deceleration mode Deceleration mode Travel...

Page 73: ...4th select indicator lamp digging mode Auxiliary 2nd is selected Auxiliary 4th is selected J Ram lock indicator lamps Lock Digging Release Traveling Automatic blue Traveling at low speed ram lock Aut...

Page 74: ...3 High flow setting 1 High flow setting 2 High flow setting 3 Refer to Auxiliary line flow rate setting on page 2 30 P Swing Second boom indicator lamp Swing is selected Second boom is selected Auxili...

Page 75: ...the creeping travel switch to OFF and release the brake pedal lock B Travel speed Diff lock indicator lamp MULTI INFORMATION DISPLAY High speed travel Low speed travel Creeping travel Differential gea...

Page 76: ...vel pedal button is pressed The engine RPM can be controlled with the travel pedal while this lamp is on Travel pedal mode Glow indicator lamp This indicator lamp turns off when the engine preheating...

Page 77: ...ORMATION DISPLAY Working light high beam is lit Working light is lit High beam is lit Position lamp is lit Lamp light is out Working light high beam indication Displays that the working light or the h...

Page 78: ...e Electronic Control Module ECM detects an engine problem while the starter switch is in the ON position The problem detected is recorded as an ECM error Refer to Engine error code list on pages 6 16...

Page 79: ...es and an alarm is sounded if the fuel filter is clogged while the engine is running h Third auxiliary hydraulic warning lamp This lamp starts flashing and an alarm sounds if the fixed side left e pre...

Page 80: ...iliary line flow rate display 3 Auxiliary line flow rate setting 4 LCD setting 5 Data Error code display 6 Date and time setting Use the plus or minus key to go to the desired item to be set and then...

Page 81: ...en pressed and held for one second key Decreases the value or moves the cursor downward Rapidly decreases the value when pressed and held for one second Enter key Confirms setting Menu key Cancels set...

Page 82: ...ratio to the desired level and then press the Enter key to confirm The value display stops flashing Keep increasing the flow ratio to set to high flow with the checkmark on the right of the flow symbo...

Page 83: ...0 Night mode initial setting value is 50 While in the day night mode adjustment is possible only for the brightness set to the night day mode Refer to the trip meter setting for the key operation 5 DA...

Page 84: ...onfirm The month date hour and minute can be set using the same procedure for the year Refer to the trip meter setting for the key operation Error code display Vehicle error code Displays four error c...

Page 85: ...ES Background color daytime Changing the background color day night When one of the items head light signal light working light high beam switch is turned on the background will always be night mode i...

Page 86: ...reverse while looking at the direction of travel MULTI INFORMATION DISPLAY 1 Press the ON symbol side of the image select switch CAMERA to show the camera image captured by the external camera at the...

Page 87: ...his switch displays the digging mode Depress the Snail symbol on this switch to change the travel speed to creeping travel Stop the machine before switching the travel gear Depress the other side of t...

Page 88: ...ndicator lamp on the Multi information display The maximum engine output is obtained STD mode Pressing the blank side of the switch will turn off the power mode indicator lamp Refer to Multi informati...

Page 89: ...anual regeneration inhibit select switch to burn the particulate matter PM when the DPD manual regeneration lamp flashes and an alarm sounds If the machine continues to be operated without performing...

Page 90: ...egeneration can be completed faster while the machine engine is warm rather than cold Note that the manual regeneration does not start unless the coolant temperature is higher than a set value The coo...

Page 91: ...witch can be operated even when the power is turned off 9 Attachment lock button When traveling on a road be sure to lock the working equipment If any of the controls is accidentally touched when it i...

Page 92: ...up on the display and the auto cruise button lamp also lights up The travel speed can be adjusted by increasing or decreasing the engine RPM throttle control Canceling the speed setting To cancel do...

Page 93: ...low the engine is automatically preheated START Position for starting the engine When the key is released the switch automatically returns to the ON position ENGINE SHUTDOWN SWITCH This switch is use...

Page 94: ...erating lever to lower the engine speed to low idling Press the button again to return to the engine speed set with the throttle controller For safety reasons it is designed that the deceleration func...

Page 95: ...ional control of the auxiliary hydraulic circuit is not possible A Hydraulic oil flows to the left auxiliary line a B Hydraulic oil flows to the right auxiliary line b Move this switch to control the...

Page 96: ...OF F DE NS O SECOND FOURTH AUXILIARY HYDRAULIC SWITCH Slider switch Proportional control Proportional control allows for slow to fast fast to slow movement of attachment Example If you move the slide...

Page 97: ...lamp is lit LIFT OVERLOAD WARNING SWITCH IF EQUIPPED If the overload is not removed after the overload warning horn is sounded the machine may tip over If the horn starts sounding stop operating the m...

Page 98: ...n display Refer to Service flow setting on page 2 30 SWITCHES DETENT MODE SWITCH AUXILIARY 1ST IMPORTANT Do not operate the machine in the detent mode for a long time Doing so will increase the hydrau...

Page 99: ...ing the wiper with no moisture on the windshield will scratch the glass Use water or washer fluid when operating the wiper IMPORTANT In cold climates the wiper blade may freeze to the glass Operating...

Page 100: ...cab fuel filler cap and covers take the key with you and store it in a specified place LEVERS AND PEDALS This device is for locking the operations of hoe attachment slewing auxiliary hydraulic circui...

Page 101: ...The machines for the German market are equipped with the emergency steering wheel function which allows steering wheel operation even if the engine is stopped Note that compared to a normal steering w...

Page 102: ...ntermittence I On BRAKE PEDAL When parking depress the braking pedal all the way down to engage the pedal lock so that the machine cannot start while parked Release the brake pedal lock before start t...

Page 103: ...or s seat the steering wheel must be operated in the reverse direction from when it is to the front Before traveling in reverse check that the area in the rear is clear of any person Use this pedal to...

Page 104: ...nt on page 3 16 BLADE LEVER Use this lever to operate the dozer blade A Blade up B Blade down Refer to Operating the dozer blade on page 3 18 BLADE OUTRIGGER LEVER IF EQUIPPED Use this lever to operat...

Page 105: ...ditioner off or push the temperature control button to increase the internal temperature Mist may blow out of the air outlets This is not a malfunction When moist air passes through the evaporator on...

Page 106: ...54 CONTROLS NAMES OF COMPONENTS 1 Defroster 2 Condenser 3 Receiver dryer 4 Foot outlet 5 Back outlets 6 Control panel 7 Compressor 8 Air conditioner unit 9 External air duct 10 Filter AIR CONDITIONER...

Page 107: ...n the system back to normal operation An indicator light on the digital display indicates when this mode is active Note that defrost DEF overrides the ECON function 5 AUTO Places the system in a fully...

Page 108: ...l amounts for best results Once a comfortable temperature is reached this temperature will be maintained without adjusting the set point AIR CONDITIONER DEFROSTING OR DEFOGGING OPERATION Note If the a...

Page 109: ...s necessary to keep the cab at the set point temperature The farther away the cab temperature is from the set point the higher the fan speed Finer temperature control can be obtained by leaving the co...

Page 110: ...ng time Doing so heats up the lighter and could be dangerous If the lighter knob does not pop out 30 seconds after it was pushed in it may be broken Pull it out by hand Do not use any other cigarette...

Page 111: ...y decreases if the interior light is left on for a long time when the engine is stopped Turn the lamp off when leaving the machine OFF O Lamp is turned off all the time with no regard for the door bei...

Page 112: ...eacon Use these sockets to connect the external power supply When using be careful not to exceed 24 V 5 A To use open the cap 1 12 V POWER SOCKET Use only those electric products which comply with the...

Page 113: ...d the operation mode 3 Display button DISP Pressing this button while the frequency is displayed on the LCD changes the display to the clock Pressing the button again returns to the frequency If the b...

Page 114: ...Auxiliary input jack AUX IN Use this jack to connect an external audio source such as a portable music player Pull off the rubber cap and connect the output terminal headphone jack of the portable pl...

Page 115: ...previous stations stored will be cleared cancelled by the auto storing If the station stored in the preset button is not desirable try to preset the station manually Auxiliary input AUX Connect a por...

Page 116: ...by the radio turning off by itself SU mode The volume at power off is retained FI mode The volume at power off is reset SPECIFICATIONS Power source 12 24 VDC negative ground Maximum power consumption...

Page 117: ...l times to release the pressure from the auxiliary hydraulic circuit Press the air breather button to relieve the tank pressure When disconnecting hoses stand to the side and loosen them slowly to gra...

Page 118: ...When connecting is complete purge air from the hydraulic lines a Start the engine and run it at a low idle speed with no load for 10 minutes b With the engine running in low idle operate the auxiliary...

Page 119: ...ary hydraulic circuits have been used pressure remains in the circuits This is called the residual pressure Release this residual pressure before disconnecting the lines Perform the residual pressure...

Page 120: ...o the pipe e This allows the pressure in the e side to increase and to prevent the pin inserted on the bucket from coming out If the pressure in the e side drops the alert that the bucket may come out...

Page 121: ...he second auxiliary symbol is displayed on the LCD will switch to the fourth auxiliary operation Pressing this button one more time will display the second auxiliary symbol on the LCD to indicate that...

Page 122: ...re that remains in the hydraulic circuit after the operation Release the residual pressure as necessary by using the following steps Perform the residual pressure releasing within 10 minutes after the...

Page 123: ...e If the boom second boom or arm cylinder hose for lifting is ruptured the emergency shut off valve is activated to prevent the boom second boom or arm from falling rapidly If the boom or arm stops du...

Page 124: ...cy shut off valve 1 2 or 3 is activated to stop the operation of boom or arm lower the boom or arm by slowly operating the lever while ensuring safety Ask your sales or service dealer for repair Overl...

Page 125: ...g the outriggers make sure that the outrigger pads the surfaces to contact the ground are within the machine width Failure to do so could cause minor collisions Outrigger switch J Dozer blade operatio...

Page 126: ...the fuel tank is full Do not use the fuel supply pump for gasoline or hydraulic oil Doing so could result in explosion or damage Only use the fuel supply pump for diesel fuel 1 Open the front cover 2...

Page 127: ...3 1 OPERATION...

Page 128: ...steps holding the handrail to support your weight in a three point secure stance hand and feet Never use the safety lock lever or control levers as hand holds WALK AROUND INSPECTION Perform the walk...

Page 129: ...An alarm is sounded for two seconds The meters also start functioning After two seconds only the battery charge warning lamp 1 engine oil pressure warning lamp 2 and third auxiliary hydraulic warning...

Page 130: ...activated to set the engine revolutions to low idling whenever the engine is started Cancel the deceleration mode by pressing the deceleration button as necessary 4 Warm up the engine Refer to Warmin...

Page 131: ...nd then run at a low idle with no load for 10 minutes STOPPING THE ENGINE IMPORTANT Do not stop the engine suddenly when operating with heavy loads or at the maximum speed Doing so may cause the engin...

Page 132: ...s described using the ISO pattern in this manual OPERATING THE MACHINE Brake Forward Travel Reverse Travel Arm Out Boom Lower Arm In Boom Raise Upperstructure Slew Left Bucket Load Upperstructure Slew...

Page 133: ...3 7 MEMO...

Page 134: ...rature is below 20 C 68 F The proper hydraulic oil temperature during operation is 50 to 80 C 122 to 176 F If operations must be performed at lower temperatures heat up the hydraulic oil to at least 2...

Page 135: ...ard and in reverse several times OPERATING THE MACHINE 2 Set the bucket cylinder at the stroke end and keep it there Do not keep this condition for more than 30 seconds 3 Repeat Step 2 until the bucke...

Page 136: ...low and repair if necessary 1 Check that the warning lamps and meters are as follows Are all warning lamps off Is the water temperature level within the green range 2 Check that there are no irregular...

Page 137: ...r Germany OPERATING THE MACHINE When traveling on a public road be sure to lock slewing with the slew lock pin For machines with outriggers retract the outriggers within the machine width and install...

Page 138: ...ds with these switches turned on the engine speed may increase causing the machine to travel unexpectedly rapidly for machines with the deceleration and auto deceleration switches When traveling on a...

Page 139: ...he operator s seat 2 Fully raise the boom fully lower the second boom and then set the arm vertically to rollback the bucket 3 Fully raise the blade outriggers if equipped For machines equipped with o...

Page 140: ...parking brake button to disengage the parking brake 8 Operate the travel pedal as follows OPERATING THE MACHINE When the steering device is in front of the operator s seat To move forward Press the t...

Page 141: ...and turn the steering wheel to the left To turn in reverse to the right Press the travel select button F and turn the steering wheel to the left To turn to the left turn the steering wheel to the rig...

Page 142: ...working equipment 1 Release the slew lock pin 2 Depress the brake pedal all the way down to engage the pedal lock 3 Press the ram lock switch to lock the suspension of the front axle 4 Lower the dozer...

Page 143: ...r to the left Bucket dump Tilt the right operating lever to the right Operating the second boom Second boom raise Step on the toe side of the pedal Second boom lower Step on the heel side of the pedal...

Page 144: ...outrigger operation with the outrigger switch Outrigger lower Tilt the blade lever forward Outrigger raise Tilt the blade lever backward Outrigger switch L Operating only the left side outrigger Outr...

Page 145: ...n or leveling using slew force OPERATING PROCEDURES Do not demolish walls or level ground using slew force Also do not dig the bucket teeth into the ground during slewing Doing so will damage the hoe...

Page 146: ...d base rock break the rock up into small pieces with a breaker etc before digging This prevents damage to the machine and is thus more economical in the end Caution on exposing the dozer blade to shoc...

Page 147: ...the dozer blade This dozer blade is designed for simple earth pushing Do not dig down deeply with the dozer blade Doing so could damage the dozer blade and undercarriage Caution on folding the hoe at...

Page 148: ...Avoid crossing over obstacles whenever possible If you must do so keep the hoe attachment near the ground travel at a low speed and go over the obstacle at the center of the tires Precautions when tra...

Page 149: ...ding a slope slow down the engine speed Do not travel at speeds of over 20 km h 12 4 mph on long down slopes Release the travel pedal from time to time to protect the travel motor and ensure travel st...

Page 150: ...he engine stops If the engine stops when descending a slope depress the brake pedal to stop the machine use the bucket to anchor the machine to the ground and then start the engine Do not open close t...

Page 151: ...to an angle of 90 to 110 3 Press the bottom of the bucket not the teeth against the ground to raise the stuck tires 4 Place a plank or the like under the raised tires 5 Lift the bucket and slowly move...

Page 152: ...okes The maximum digging force can be obtained when the boom and arm angle is 80 to 120 Use this angle for effective digging Digging ditches Loading When loading dirt onto a truck bed load from the ba...

Page 153: ...acing the attachment or performing the inspection and maintenance on it follow the procedure Releasing the residual pressure from the working equipment circuit described below as necessary 4 Raise the...

Page 154: ...rs and undercarriage If any irregularities are found repair 2 Fill up the fuel tank Refer to Inspecting the fuel level on page 5 23 3 Remove any paper scraps or dirt from the engine room 4 Remove any...

Page 155: ...nd making it impossible for the machine to move Remove all mud and water from the machine body In particular wipe the hydraulic cylinder rod clean to prevent damage to the seal caused by mud or dirt o...

Page 156: ...there are many boulders may cause the stones to get caught and damage the tires or make the tires come off Do not use the machine on the seashore The salt may corrode the metal wheels Do not let fuel...

Page 157: ...he tires to strong shocks Salt potassium chloride ammonium sulfate potassium sulfate and triple superphosphate can damage the tires If any of these substances gets on the tires wash if off thoroughly...

Page 158: ...3 32...

Page 159: ...4 1 TRANSPORT...

Page 160: ...oads with these switches turned on the engine speed may increase causing the machine to travel unexpectedly rapidly for machines with the deceleration and auto deceleration switches When being loaded...

Page 161: ...t toward the ramps and go up or down the ramps slowly in low gear by following the signal from the signal person 8 Load the machine at the specified position on the transporter Refer to Transporting p...

Page 162: ...chines with standard specifications The center of gravity differs according to the attachments and optional equipment installed Contact your Takeuchi service agent for details HOISTING THE MACHINE Hoi...

Page 163: ...4 5 TRANSPORT Hoisting posture HOISTING THE MACHINE...

Page 164: ...he engine remove the starter key and lock all locks 5 Engage the slew lock with the slew lock pin 6 Place the stoppers chocks in front of and behind the tires 7 Install chains or wire rope over the lo...

Page 165: ...te by sea for example the special tie bar provided by the manufacturer is to be used For enquiries contact the manufacturer Precautions for transportation by low loader and rail For rail transport the...

Page 166: ...4 8...

Page 167: ...5 1 MAINTENANCE...

Page 168: ...maintenance works than those listed in this manual For works not listed in this manual ask your sales or a service dealer for help Keep the machine clean Clean the machine before performing inspectio...

Page 169: ...end Disposing of wastes Always collect oil that is drained from the machine in containers Improperly disposed waste oil can cause environmental harm Follow appropriate laws and regulations when dispo...

Page 170: ...o be changed replace the whole fuel oil Fuel Diesel fuel specifications Diesel fuel should comply with the following specifications The table lists several worldwide specifications for diesel fuels Di...

Page 171: ...the U S A and Canada ultra low sulfur fuel should be used A higher sulfur content fuel may cause sulfuric acid corrosion in the cylinders of the engines Never mix kerosene used engine oil or residual...

Page 172: ...07B 07D 07E 07F Every 2000 hrs Differential List of lubricants TE ML 05 05F 05G 05H Hub Undercarriage Lithium based grease EP 2 NLGI No 2 Every 250 hrs Slew bearing Every 500 hrs Working equipment Da...

Page 173: ...5 US qt 2 4 L 2 5 US qt SERVICE DATA The hydraulic oil replacement interval depends on the type of hydraulic oil being used New machine are delivered with Takeuchi genuine hydraulic oil 46 and the hy...

Page 174: ...to the machine and the breaker hydraulic system To prolong the service life of the hydraulic devices properly replace the hydraulic oil and the return filter elements according to the table below Whe...

Page 175: ...il filter Cartridge I1 13240 2322 Every 500 hrs after the initial 50 hrs Fuel system Pre fuel filter Element 15520 02910 Every 500 hrs Main fuel filter I8 98135 4621 Feed pump filter Repair kit I8 981...

Page 176: ...1013 10 13 9 Spanner 16900 01922 19 22 10 Spanner 16900 02427 24 27 11 Spanner 16900 02730 27 30 12 Spanner 16900 03236 32 36 13 Spanner 16909 00019 19 14 Spanner 16901 00041 41 15 Hex wrench 16906 00...

Page 177: ...uts and bolts alternately top bottom left then right or in 2 or 3 times so that they are evenly tightened Classification Head width b Size a x pitch Tightening torque General connection points mm mm N...

Page 178: ...filter hoses Cooling system Rubber hoses Heater Air conditioner systems Heater hoses Air conditioner hoses Hydraulic system Main body Hydraulic hoses pump delivery Hydraulic hoses pump suction Hydraul...

Page 179: ...ervice dealer In addition to the safety critical parts inspect the hydraulic hoses and retighten or replace as necessary When replacing the hydraulic hoses replace the O rings and seals at the same ti...

Page 180: ...ilters 5 22 Inspecting the fuel level 5 23 Inspecting the hydraulic oil tank level and replenishing 5 24 Lubricating the working equipment 5 25 Inspecting and inflating the tires 5 26 Checking the whe...

Page 181: ...250 hours Inspecting and adjusting the V belt 5 39 Inspecting and adjusting the compressor belt AC 5 39 Lubricating the undercarriage 5 40 Inspecting the slew motor gear oil 5 41 Cleaning the cooler f...

Page 182: ...1000 hours Replacing the hydraulic oil return filter 5 56 Replacing the pilot line filter 5 56 Replacing the slew motor gear oil 5 56 Cleaning the engine cooling system 5 57 Replacing the air cleaner...

Page 183: ...cting and cleaning the EGR valve 5 69 Cleaning the EGR cooler 5 69 Inspecting and maintenance the DPD or its related parts 5 69 Inspecting the engine controller ECM 5 69 Inspecting and cleaning the in...

Page 184: ...hine is parked on a slope Before starting the engine look around the machine and clean any combustibles from the surroundings of the engine Also inspect if oil or water is leaking and any nuts bolts o...

Page 185: ...ls axles and drive shaft for damage wear and loose bolts 10 Check for oil leakage from the travel motor transmission differential and hubs 11 Check the cab and guard for damage and loose nuts and bolt...

Page 186: ...your step when walking Never jump down from the machine or the work bench When getting on or off the machine or work bench use the steps handrails or work bench to support your body Your weight shoul...

Page 187: ...nts with your hands and feet Inspection 1 Open the engine hood 2 Take out the dipstick 1 and wipe off the oil with a rag 3 Fully insert the dipstick 1 again and then pull it out 4 Check the oil left o...

Page 188: ...fuel immediately Water separator 1 Turn the starter switch to the ON position 2 Inspect the water separator warning lamp 3 If the warning lamp is flashing drain the water Refer to Draining the water f...

Page 189: ...the engine is running or still hot Do not spill fuel on the hot surface of the machine Fill the fuel tank in a well ventilated place Clean up spilled fuel immediately Do not fill the fuel tank to capa...

Page 190: ...hydraulic oil level DAILY INSPECTION EVERY 10 HOURS 1 Start the engine and run it at low speed 2 Fully retract the cylinders second boom arm and bucket and lower the bucket to the ground 3 Lower the d...

Page 191: ...bench use the steps handrails or work bench to support your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot Do not stand o...

Page 192: ...d on a wheel with an inflated tire mounted on it This could cause an explosive decompression Tires should be replaced only by an authorized person using the proper procedures and safety equipment New...

Page 193: ...fitted with a self locking air chuck and remote shut off valve 3 Add the air Make sure that the air hose is correctly connected to the tire valve Clear other people from the area Stand behind the tre...

Page 194: ...ered around Watch your step when walking Never jump down from the machine Use the steps and handrails when climbing up and down the machine and always support your body at three points with your hands...

Page 195: ...f the added oil to go down to the oil pan 14 Tighten the oil filler cap 2 15 After about 15 minutes start the engine run it at low idle for about 5 minutes and then stop it 16 After about 15 minutes i...

Page 196: ...and down the machine and always support your body at three points with your hands and feet IMPORTANT The loose belts could result in bad battery charge overheat of engine or early wear of belt Too tig...

Page 197: ...olt 5 to adjust the V belt 4 Tighten Clockwise Loosen Counterclockwise 3 Tighten the bolt 7 and locking nut 6 Tightening torque Locking nut 6 25 N m 18 1 ft lb Bolt 7 51N m 37 6 ft lb Note When replac...

Page 198: ...It will cause the belt to slip decrease the cooling capacity or shorten the service life of the air conditioner If the belt is too slack it will slip and vibrate resulting in decreased cooling capaci...

Page 199: ...ls scattered around Watch your step when walking Never jump down from the machine Use the steps and handrails when climbing up and down the machine and always support your body at three points with yo...

Page 200: ...not leave tools scattered around Watch your step when walking Never jump down from the machine or the work bench When getting on or off the machine or work bench use the steps handrails or work bench...

Page 201: ...rface of the machine Fill the fuel tank in a well ventilated place Do not fill the fuel tank to capacity Allow room for oil expansion Clean up spilled fuel immediately Securely tighten the fuel filler...

Page 202: ...it can cause static electricity to build up resulting in ignition or explosion Wear protective goggle and clothing when working with batteries Do not add the distilled water above the upper level lim...

Page 203: ...rface tension causes the fluid to swell and the plate appears as if it is distorted Level too low B If fluid does not reach up to the bottom edge of the sleeve 3 the plate looks laminar not distorted...

Page 204: ...rictly observe the following so as not to fall Do not spill oil or grease Do not leave tools scattered around Watch your step when walking Never jump down from the machine Use the steps and handrails...

Page 205: ...RS EVERY 250 HOURS INSPECTING AND ADJUSTING THE V BELT Refer to Inspecting and adjusting the V belt on page 5 30 INSPECTING AND ADJUSTING THE COMPRESSOR BELT AC Refer to Inspecting and adjusting the c...

Page 206: ...CATING THE UNDERCARRIAGE 1 Keep the machine configuration as shown in the diagram above lower the working equipment to the ground and then stop the engine 2 Use the grease gun to lubricate the grease...

Page 207: ...around Watch your step when walking Never jump down from the machine Use the steps and handrails when climbing up and down the machine and always support your body at three points with your hands and...

Page 208: ...t your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot Do not stand on the dozer blade and perform maintenance work Doing s...

Page 209: ...chine or work bench use the steps handrails or work bench to support your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot D...

Page 210: ...ats Then blow the air from the outside and finally from the inside again 7 Light up the inside of the primary element 3 with a light bulb inspect it and replace it if there are small holes or thin spo...

Page 211: ...n the backrest toward the front 2 Loosen the bolts and open the cover 1 3 Loosen the knob and remove the filter 2 Circulation filter 2 Part No 19115 06736 4 Open the left side cover 5 Loosen the knobs...

Page 212: ...hine or work bench use the steps handrails or work bench to support your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot Do...

Page 213: ...for inspection Conditions Cab door Fully open Temperature control dial Set fully to the COOL side Fan speed High Ventilation circulation Circulation Engine speed Maximum speed Air conditioner switch...

Page 214: ...with some bubbles Fully transparent when the engine speed is increased or decreased Flow of bubbles can be seen constantly Sometimes transparent or white with bubbles Mist like flow is faintly visibl...

Page 215: ...in burns or injuries The pressure in the reduction gear case of transmission may cause oil or the plug to fly out Loosen the plug slowly to release the pressure 1 Park the machine on a level surface...

Page 216: ...plugs Working on the machine under these conditions could result in burns or injuries The pressure in the gear case of differentials may cause oil or the plug to fly out Loosen the plug slowly to rele...

Page 217: ...the machine under these conditions could result in burns or injuries The pressure in the reduction gear case of hubs may cause oil or the plug to fly out Loosen the plug slowly to release the pressur...

Page 218: ...th the machine in the posture shown on the figure above 2 Use the grease gun to grease the grease fitting 1 3 Start the engine lift the bucket and slew clockwise 90 4 Lower the bucket to the ground an...

Page 219: ...ystem Stop the engine in a well ventilated place and allow it to cool down before performing maintenance Clean up spilled fuel immediately Before performing maintenance on top of the work bench clean...

Page 220: ...re performing maintenance on top of the work bench clean the footing and observe the following precautions to prevent falling Do not spill oil or grease Do not leave tools scattered around Watch your...

Page 221: ...the dozer blade and perform maintenance work Doing so is dangerous because of the unsteady foothold Use the work bench 1 Open the engine hood 2 Place a pan under the joint bolt 1 to catch fuel 3 Loose...

Page 222: ...YDRAULIC OIL RETURN FILTER Refer to Replacing the hydraulic oil return filter on page 5 33 REPLACING THE PILOT LINE FILTER Refer to Replacing the pilot line filter on page 5 34 REPLACING THE SLEW MOTO...

Page 223: ...d at the back of the machine while the engine is running Do not remove the radiator cap or the drain plug when the cooling water is hot Stop the engine and wait until the engine and the cooling water...

Page 224: ...ling system 12 Tighten the drain plug 4 13 Take time and slowly add the new coolant mixture of antifreeze and tap water to the radiator through the fill port until it is full 14 Close the radiator cap...

Page 225: ...support your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot Do not stand on the dozer blade and perform maintenance work D...

Page 226: ...nt falling Do not spill oil or grease Do not leave tools scattered around Watch your step when walking Never jump down from the machine Use the steps and handrails when climbing up and down the machin...

Page 227: ...your sales or service dealer for it INSPECTING THE ENGINE COMPRESSION PRESSURE This operation requires experience Ask your sales or service dealer for it INSPECTING AND CLEANING THE ENGINE STARTER AND...

Page 228: ...CRACKING This operation requires experience Ask your sales or service dealer for it EVERY 1500 HOURS INSPECTING CLEANING AND CHECKING OPERATION OF THE ENGINE FUEL INJECTORS This operation requires ex...

Page 229: ...ing the plugs Working on the machine under these conditions could result in burns or injuries The pressure in the reduction gear case of transmission may cause oil or the plug to fly out Loosen the pl...

Page 230: ...plugs Working on the machine under these conditions could result in burns or injuries The pressure in the gear case of differentials may cause oil or the plug to fly out Loosen the plug slowly to rele...

Page 231: ...the machine under these conditions could result in burns or injuries The pressure in the reduction gear case of hubs may cause oil or the plug to fly out Loosen the plug slowly to release the pressur...

Page 232: ...or filters are removed or pipes are disconnected before releasing the pressure in the hydraulic system Press the air breather button to relieve the internal pressure from the tank When removing plugs...

Page 233: ...page 5 24 20 Tighten the under cover 6 EVERY 4000 HOURS Bleeding air IMPORTANT After replacing the hydraulic oil or hydraulic devices or after performing maintenance of the hydraulic devices bleed ai...

Page 234: ...right operating lever fore and aft a little until there are no more air bubbles coming out of the hose B connecting part 6 Tighten the hose B Slew motor and cylinders 1 Start the engine let it run at...

Page 235: ...ice dealer for it INSPECTING AND CLEANING THE INJECTOR This operation requires experience Ask your sales or service dealer for it CLEANING THE EGR COOLER This operation requires experience Ask your sa...

Page 236: ...ear such as safety goggles and gloves When hitting pins or bucket teeth always check that there is no one in the surrounding area Do not allow unauthorized personnel in the work area while working Rem...

Page 237: ...hat the end surfaces of the locking pin just knocked out are aligned with the upper and lower surface of the point Do not use the worn locking pin The life of the teeth can be lengthened and the frequ...

Page 238: ...al parts such as pins bucket teeth side cutter or bearings are hit with a hammer wear protective gear such as safety goggles and gloves When hitting pins or bucket teeth always check that there is no...

Page 239: ...turn prevention holes and then install the bolt 1 and the nut Be sure to leave a gap of about 0 5 to 1 mm 0 02 to 0 04 in between the nut and bucket bush or the nut will come loose 5 Adjust the gap be...

Page 240: ...two parts and can be removed easily when the bolts are slightly loosened by sticking a screwdriver in the seam between the left and right shims 5 Move the O ring 5 to bring the gap a into view and mea...

Page 241: ...ails or work bench to support your body Your weight should be evenly distributed among the three contact points one hand and two feet or two hands and one foot Do not stand on the dozer blade and perf...

Page 242: ...walking Never jump down from the machine or the work bench When getting on or off the machine or work bench use the steps handrails or work bench to support your body Your weight should be evenly dis...

Page 243: ...ay result in the machine moving abruptly leading to serious injury or death If the levers or pedals no longer move smoothly grease them Operating levers Second boom pedal Dozer blade lever 1 Remove th...

Page 244: ...5 78 MAINTENANCE EVERY 2 YEARS EVERY 2 YEARS REPLACING THE RECEIVER DRYER This operation requires experience Ask your sales or service dealer for it...

Page 245: ...rusting operate the machine once a month so that the oil can be circulated throughout the system 2 Inspect the battery and recharge it as necessary Ask your sales or service dealer for recharging Sta...

Page 246: ...5 80...

Page 247: ...6 1 TROUBLESHOOTING...

Page 248: ...g The travel motor produces noise when stopped suddenly from its high speed traveling The control valve produces noise if excessive force is applied to the working equipment or when it moved to the st...

Page 249: ...6 3 MEMO...

Page 250: ...not spill oil or grease Do not leave tools scattered around Watch your step when walking Never jump down from the machine or the work bench When getting on or off the machine or work bench use the ste...

Page 251: ...low idle and let the water temperature cool down 4 When the water temperature gauge needle drops in the green zone stop the engine 5 Perform the inspections and the remedies listed below once the engi...

Page 252: ...e protective goggle when jump starting the engine by using the jumper cables IMPORTANT Use the jumper cables and clips of a size suited to the capacity of battery Do not use damaged or corroded jumper...

Page 253: ...the engine block of the dead machine 2 Disconnect the other clip of jumper cable B from the negative battery terminal of the booster vehicle 3 Disconnect the clip of jumper cable R from the positive b...

Page 254: ...ition to stop the engine IF A FUSE BLOWS 2 Open the fuse box covers 1 and 2 3 Inspect for blown fuses 4 If a fuse is blown replace it with a spare fuse of the same capacity Fuse layout and circuits pr...

Page 255: ...large type fuses used in high current applications Like a regular fuse they act as fuses by protecting the electric components and wirings from damage caused by excessive current draw Capacity Symbol...

Page 256: ...l is going through can cause the starter to fail 1 Add fuel RESTARTING AFTER ADDING FUEL 2 Loosen the vent plug 5 of the main fuel filter 2 3 Turn the starter key to the ON position and wait for the a...

Page 257: ...6 11 MEMO...

Page 258: ...or help Refer to Multi information display on 2 16 Refer to Engine error code list on page 6 16 Battery charge warning lamp There is a problem with the V belt or charger Check the fan belt for slack o...

Page 259: ...ydraulic line is too low Consult your sales or service dealer for help Brake oil pressure warning lamp The brake oil pressure is too low Consult your sales or service dealer for help Coolant temperatu...

Page 260: ...MOX024 power supply voltage error too high 1714 MOX024 power supply voltage error too low 1723 MIX024 power supply voltage error too high 1724 MIX024 power supply voltage error too low 1733 SOX024 po...

Page 261: ...ror 6603 AUX2 slide switch voltage value error too high 6604 AUX2 slide switch voltage value error too low 6609 AUX2 slide switch neutral error 6709 AUX3 button error Grip 6719 AUX3 switch error Foot...

Page 262: ...Accelerator sensor 2 error high voltage error P2128 4 Accelerator sensor 2 error low voltage error P2127 100 3 Engine oil pressure sensor error high voltage error P0523 4 Engine oil pressure sensor e...

Page 263: ...ror P0112 173 0 Exhaust temp sensor 1 high temp error CSF inlet P0426 1 Exhaust temp sensor 1 low temp error CSF inlet P0426 3 Exhaust temp sensor 1 error CSF inlet high voltage error P0428 4 Exhaust...

Page 264: ...fuel temp P1093 1347 3 SCV high voltage error P0092 4 SCV low voltage error P0091 1381 3 Fuel filter clogging sensor error high voltage error P1294 4 Fuel filter clogging sensor error low voltage erro...

Page 265: ...inlet high voltage error P042D 4 Exhaust temp sensor 2 error DOC inlet low voltage error P042C 10025 5 DPD lamp error P1669 10026 0 DPD PM excessive trapping 2 P1455 15 DPD PM excessive trapping P242...

Page 266: ...fuse Refer to page 6 8 Digging force is insufficient Hydraulic oil level is too low Add up to the specified level Refer to page 5 24 Hydraulic oil is too cold Perform the warm up Refer to page 3 8 to...

Page 267: ...fuel pipe with hot water or wait until the ambient temperature becomes high Engine control system is faulty Adjust or repair ask your sales or service dealer Fuel line is faulty Adjust or repair ask...

Page 268: ...t or repair ask your sales or service dealer Clogging in the exhaust line Adjust or repair ask your sales or service dealer DPD is faulty Adjust or repair ask your sales or service dealer Irregular no...

Page 269: ...afety lock lever is in the released position 2 Check that the starter switch is in the ON position 3 Slowly push the operating lever forward to lower the boom 4 Check that the load being lifted and th...

Page 270: ...upplied It is best to use a low loader to transport the disabled vehicle for a long distance TOWING IMPORTANT The transmission could be damaged during operation if the emergency actuator is wrongly re...

Page 271: ...art the engine 6 Lower the safety lock lever to the unlock position 1 Attach the wire rope to the shackle 1 2 Make sure that the wire rope is horizontal and is lined up straight with the travel frame...

Page 272: ...ace the damaged cab Serious injury or death may occur if the machine is operated with damaged cab Do not operate the machine until the replacement is complete Do not try to repair the damaged cab by w...

Page 273: ...7 1 SPECIFICATIONS...

Page 274: ...ep 0 to 4 3 2 67 Low speed travel 0 to 8 5 5 28 High speed travel 0 to 29 2 18 14 0 to 20 12 43 Gradeability degrees 35 Noise level dB A Sound power level LWA 99 Emission sound pressure level at the o...

Page 275: ...7 3 MEMO...

Page 276: ...7 4 SPECIFICATIONS MACHINE DIMENSIONS MACHINE DIMENSIONS...

Page 277: ...123 1 K Ground clearance of undercarriage 275 10 8 L Front distance to axis of rotation 3860 152 0 M Rear distance to axis of rotation 2170 85 4 N Dozer blade width 2480 97 6 P Dozer blade height 600...

Page 278: ...7 6 SPECIFICATIONS OPERATING RANGES 2 Piece boom OPERATING RANGES...

Page 279: ...nce plane 8705 342 8 C Maximum digging depth 5555 218 7 D Maximum vertical digging depth 4965 195 5 E Reach at maximum vertical digging depth 4480 176 4 F Maximum height of cutting edge 10030 394 8 G...

Page 280: ...7 8 MEMO...

Page 281: ...d falling from the hooking device For example equipped with a hook slippage prevention device 3 A system that poses no risk of the hooking system slipping from the hoe attachment LIFTING CAPACITIES Do...

Page 282: ...7 10 SPECIFICATIONS 2 Piece boom 2570 mm 101 2 in arm LIFTING CAPACITIES...

Page 283: ...7 11 SPECIFICATIONS 2 Piece boom 2570 mm 101 2 in arm LIFTING CAPACITIES...

Page 284: ...7 12...

Page 285: ...8 1 OPTIONS...

Page 286: ...necessary to temporally place a heavy object or an attachment on the ground during removal or installation be sure to place it in a stable position Keep everyone out of the area when hoisting There i...

Page 287: ...a safe distance from surrounding obstacles When a heavy attachment is installed natural drop the gradual dropping of the attachment under its own weight when it is stopped in midair increases The mac...

Page 288: ...aximum speed Pound with the chisel pressed perpendicular to the surface to be pounded When pounding press the chisel properly against the object to be broken so as to avoid pounding the air Do not pry...

Page 289: ...quickly than that used for a usual operation Be sure to replace the hydraulic oil and the return filter elements Failure to replace these in time can lead to damage to the machine and the breaker hyd...

Page 290: ...is dangerous and requires experience Have it performed by a Takeuchi sales or service outlet Flushing To be performed by a Takeuchi sales or service outlet 1 Drain the hydraulic oil mineral oil from...

Page 291: ...8 7 MEMO...

Page 292: ...s button on the left operating lever to lower the engine speed to low idling Press the button again to return to the engine speed set with the throttle controller For safety reasons it is designed tha...

Page 293: ...oil in the first auxiliary hydraulic lines A Hydraulic oil flows to the left auxiliary line a B Hydraulic oil flows to the right auxiliary line b Refer to Auxiliary hydraulic lines on pages 2 65 to 2...

Page 294: ...Pressing this button displays the second auxiliary on the Multi information display to indicate that the second auxiliary operation is enabled Pressing this button again displays the auxiliary 4th on...

Page 295: ...Releasing the residual pressure After the auxiliary hydraulic circuits have been used pressure remains in the circuits This is called the residual pressure Release this residual pressure before discon...

Page 296: ...8 12 First Published October 2013 Third Published January 2016 Printed in Japan by STATION M Co Ltd OPERATOR S MANUAL No 41911 Hydraulic excavator TB1160W Edited and issued by TAKEUCHI MFG CO LTD...

Page 297: ...alteration of the machine not coordinated with us this certificate loses its validity Designation of the machine Hydraulic Excavator Manufacturer TAKEUCHI MFG CO LTD 205 Uwadaira Sakaki machi Hanishin...

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