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syslogic IPC/RSL8-X E Series, User Documentation

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IPC/RSL8xxx-XxxxE: user documentation 
DOC/IPC_RSL8-E; V1.9 

© Syslogic Datentechnik AG, Switzerland, http://www.syslogic.com  

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3

 

Hardware Description 

3.1.

 

Overview 

The  RSL8  hardware  may  be  configured  by  software  (CMOS  setup)  and  by  switch  settings. 
Custom BIOS configuration can be programmed into the BIOS flash on request (ask Syslogic 
technical support for custom BIOS configuration). 
The switch and connector locations are shown in the board layout drawing (Fig. 2). 

 

  Important Note 

Always check the jumper configuration of a freshly received board to comply with your 
system requirements before applying power, otherwise the system may get damaged or 
may fail to operate. 
 

 

 

Summary of Contents for IPC/RSL8-X E Series

Page 1: ...es 1 3 24 01 2017 U M ller extended safety information and D coded LAN 1 4 23 02 2017 F Liechti Added safety information on power supply 1 5 22 03 2017 U M ller Reduced supply voltage to nominal 24V o...

Page 2: ...on and Storage 10 1 1 7 Assembly and Installation 10 1 2 Operation 11 1 3 Maintenance and Repair 11 1 4 Disposal 11 2 Product Description 12 2 1 Features 12 2 2 Product Variants 14 2 3 Operating Modes...

Page 3: ...mory and I O Resources 50 4 2 1 Interrupt Resources 50 4 2 2 Memory Resources 51 4 2 3 I O Resources 51 4 3 Peripheral Devices 63 4 3 1 DVI LCD Interface 63 4 3 2 SATA CFast Interface 63 4 3 3 Serial...

Page 4: ...tp www syslogic com 4 80 8 Firmware 77 8 1 Software Structure 77 8 2 Firmware Functions 77 8 3 Application Programming Interface API 77 9 Product Revision History 78 9 1 Hardware 78 9 2 Firmware 78 9...

Page 5: ...male P14 P15 9 pin 33 Tab 18 Serial Ports COM3 4 internal Headers P43 44 2x5 pin 33 Tab 19 PS 2 Keyboard connector P4 34 Tab 20 USB1 2 Interface Connector P20 Dual Type A 35 Tab 21 USB3 4 5 6 Interfa...

Page 6: ...iew 37 Fig 7 M12 A coded Male Pinout front view 39 Fig 8 Typical power fail application 41 Fig 9 Typical power fail flow 41 Fig 10 Application example CAR PC 42 Fig 11 Startup timing diagram 43 Fig 12...

Page 7: ...rtium PCIe trademark of PCI SIG 1 2 Contents of this Documentation This document addresses to system integrators programmers and instructed installation and maintenance personal working with the indus...

Page 8: ...llowing documents are useful for additional information about PC 104 and IEEE 996 1 PC 104 Specification Version 2 3 IEEE 996 IEEE standard document Personal Computer Bus Standard IEEE 996 1 IEEE stan...

Page 9: ...which is not provided with the products In case of uncertainty or of believed errors in the documentation please immediately contact the manufacturer address see chapter 10 Do not use or install the...

Page 10: ...ct is handled with care and only in a ESD protected environment Otherwise a proper operation is not guaranteed and the warranty is not applicable 1 8 Life Cycle Information 1 1 6 Transportation and St...

Page 11: ...c application Refer to the respective documentation for more information 1 3 Maintenance and Repair The IPC system features error and malfunction detection circuitry Diagnostic information gathered is...

Page 12: ...LCD interface 3x8 bit LVDS SATA interface supporting one CFast card socket and one standard SATA port integrated peripheral controller IPC with PC AT compatible DMA controllers 2 x 8237 interrupt con...

Page 13: ...er documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 13 80 Fig 1 Block Diagram RSL8 all functions Important Note Check the product variant carefully for the...

Page 14: ...E3825 1 3GHz Atom E3845 1 9GHz Atom E3845 1 9GHz Atom E3845 1 9GHz Memory 2 GByte 4 GByte 2 GByte 4 GByte 4GByte 4GByte LAN1 LAN1 M12X LAN1 M12X LAN1 M12D LAN1 M12D LAN1 M12X LAN1 M12D LAN2 LAN2 M12X...

Page 15: ...e is intended to reprogram a corrupt main BIOS Before starting the reprogram process switch S1 must be reset to position 0 otherwise the recovery BIOS will be overwritten Normal operating mode is invo...

Page 16: ...h settings Custom BIOS configuration can be programmed into the BIOS flash on request ask Syslogic technical support for custom BIOS configuration The switch and connector locations are shown in the b...

Page 17: ...IPC RSL8xxx XxxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 17 80 Fig 2 Board Layout RSL8 all functions...

Page 18: ...IPC RSL8xxx XxxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 18 80 Fig 3 Board Top View IPC RSL8 Board...

Page 19: ...ode 64Gbyte 64 bit mode adressable memory space Address Device Register Remarks 0000 0000 0009 FFFFH 640 kbyte Main Memory DRAM 000A 0000 000B FFFFH VGA Video Memory 000C 0000 000F FFFFH Configurable...

Page 20: ...IPC RSL8xxx XxxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 20 80 Fig 4 Memory Map...

Page 21: ...63H reserved 0064H Keyboard Mouse Controller 0065 006FH reserved 0070H Bit 6 0 RealTimeClock CMOS RAM Address Register Bit 7 Non Maskable Interrupt NMI Mask write only 0071H RealTimeClock CMOS RAM Dat...

Page 22: ...ed 0480 048FH DMA High Page Registers reserved 0490 049FH Instruction Counter Registers reserved 04A0 04CFH reserved 04D0 04D1H IRQ Edge Level Control 04D2 04FFH reserved 0500 08FFH reserved 0900 0A77...

Page 23: ...pins of the internal header P12 These pins must not be connected by the user Pin Number Signal Remarks 1 TCK do not connect 2 TDO do not connect 3 TMS do not connect 4 TDI do not connect 5 VCC do not...

Page 24: ...Link 2 not supported 6 DDC_CLK DDC Clock 7 DDC_DATA DDC Data 8 VSYNC Analog VGA not supported 9 DATA 1 TMDS Link 1 Digital Green 10 DATA1 TMDS Link 1 Digital Green 11 Shield 1 3 Connected to Ground 1...

Page 25: ...Switzerland http www syslogic com 25 80 Important Note Maximum cable length for DVI D connection is dependent on pixel clock frequency about 5 m for 1920x1200 resolution Use high quality shielded DVI...

Page 26: ...ose DF13 40DS 1 25C Crimp contact DF13 3032SCF Pin Number Signal Pin Number Remarks 1 VCC_LCD 3 3Vdc 2 VCC_LCD 3 3Vdc 3 GND 4 GND 5 LVDS_A0 6 LVDS_A0 7 GND 8 LVDS_A1 9 LVDS_A1 10 GND 11 LVDS_A2 12 LVD...

Page 27: ...Number Signal Remarks 1 VCC_INV Inverter Power 12V 2 VCC_INV Inverter Power 12V 3 GND Ground 4 GND Ground 5 EN Inverter enable 6 LCD Brightness 0 5V Brightness Control Tab 10 Backlight connector P31...

Page 28: ...quired settings Switch S5 FPH MODE FP MODE Backlight Control Remarks 0 1 2 3 1 1 1 1 1 1 1 1 Analog 0 2 5V Analog 0 5V PWM 0 3 3V PWM 0 5V 4 5 6 7 1 1 1 1 0 0 0 0 Analog 0 2 5V Analog 0 5V PWM 0 3 3V...

Page 29: ...face is integrated in the ATOM E38xx processor Device Connection Mating connector type IDC Receptable FCI 20021444 00010T4LF Wiring Ribbon cable AWG30 Pin Number Signal Remarks 1 SDATA_IN 2 SDATA_OUT...

Page 30: ...tor P3 for connection of an off board PC buzzer The buzzer drive signal is is buffered by an open collector NPN transistor and protected by a free wheeling diode against inductive load spikes Device C...

Page 31: ...behaves like a standard SATA disk Channel 1 serves the standard SATA connector P81 Tested CFast cards are Cactus Technologies KC series Device Connection CFast Pin Number Signal Pin Number Signal S1...

Page 32: ...n Number Signal Remarks 1 GND 2 TX 3 TX 4 GND 5 RX 6 RX 7 GND 8 G1 9 G2 Tab 15 SATA Data Connector P81 SATA Channel 1 Device Connection SATA Power Mating connector type Housing Molex Micro Fit 3 0 ord...

Page 33: ...guration Device Connection RS232 COM1 COM2 The Serial Port COM1 is available on DSUB 9 connector P14 The Serial Port COM2 is available on DSUB 9 connector P15 Pin Number Signal Pin Number Signal 1 DCD...

Page 34: ...The controller uses hardware interrupt 1 for the keyboard It may be enabled disabled in CMOS setup SIO configuration Device Connection Mating connector type Housing Molex 51021 0400 Crimp contact Mole...

Page 35: ...405 Crimp contacts included M80 0130005 Recommended wire type BS3G210 type A PTFE insulated 24 28AWG max insulation diameter 1 10mm Twist D D wires P20 bottom Pin Number USB port 1 Signal P20 top Pin...

Page 36: ...0 1000Mb s with X coded M12 connector and 10 100Mb s with D coded M12 connector Both interfaces support Auto Negotiation and Auto MDIX functions Check manufacturer s datasheets for detailed informatio...

Page 37: ...faces use the standard X coded M12 Gigabit connector P18 and P19 on the front for 100 shielded Twisted Pair cabling Mating connector type for P18 P19 any standard X coded male M12 Gigabit conformal co...

Page 38: ...ctor type Housing Molex 51021 0400 Crimp contact Molex 50058 8100 Wiring AWG26 Pin Number Signal Remarks 1 VCC 3 3V not fused 2 SDA 3 3V LVCMOS with integrated pullup 3 SCL 3 3V LVCMOS with integrated...

Page 39: ...conformal electrical specification voltage and current Use AWG18 0 75mm2 wires at minimum to comply with the safety requirements and follow the connector manufacturers instruction guide Pin Number Sig...

Page 40: ...describe their functionality in detail Switch Configuration Remarks S12 position 0 test mode powerfail active position 1 internal pulldown remote on off mode position 2 internal pullup power fail mode...

Page 41: ...power fail signal can be access through the status register I O 8200h Application example Fig 8 Typical power fail application The application has to poll the power fail flag and call different functi...

Page 42: ...through S14 Config switch S14 position tdebounce_on On debouncing setup tdebounce_off Off debouncing hold tstartup Hold time until switch off signal is routed to processor if system is still booting t...

Page 43: ...tation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 43 80 Fig 11 Startup timing diagram Fig 12 Shutdown timing diagram Important Notes The operating system must suppo...

Page 44: ...E_RX_P input B7 PCIE_TX_P output A8 PCIE_RX_N innput B8 PCIE_TX_N output A9 reserved B9 reserved A10 PCIE_WAKE input B10 PCIE_CLK_P output A11 PCIE_RST output B11 PCIE_CLK_N output A12 reserved B12 re...

Page 45: ...V optional F6 GND optional E6 GND optional A8 SD1 B8 0WS D0 GND C0 GND A9 SD0 B9 12V optional D1 MEMCS16 C1 SBHE A10 IOCHRDY B10 KEY D2 IOCS16 C2 LA23 A11 AEN B11 SMEMW D3 IRQ10 C3 LA22 A12 SA19 B12 S...

Page 46: ...following restrictions apply to the additional bus signals I2C_ALRT is not supported 12V 12V and 5V are not supported Important Note Do not connect bus drivers receivers with integrated bushold circu...

Page 47: ...e module Refer to 0 GPS antenna connector Connector Description Connector Type Assembled QMA LNA Supply Voltage 3 3V 10 with internal 10Ohm series resistor LNA maximum Supply current 20mA Required fre...

Page 48: ...entation The modem is connected to USB and appears as a virtual serial interface and as a virtual network interface The LTE modem may be turned off by the IPC WLB PG controller This allows to safe pow...

Page 49: ...ded in u Blox System Integration manual of MPCI L210 Modem chapter SIM interface Important Note At the place where the SIM Cards are installed it may get up to 85 C Make sure the inserted SIM Card ful...

Page 50: ...evices if they are not assigned to a PCI device in the BIOS configuration Interrupts for use on the PC 104 bus must be configured as reserved in CMOS setup legacy interrupt configuration and must not...

Page 51: ...al device The general I O layout is shown in paragraph 3 2 2 Peripheral devices are discussed in paragraph 0 Note that the Socket Memory related registers are programmed by the BIOS on system startup...

Page 52: ...ow limit LOBAT Battery Status Flag Read Write 0 Battery voltage low 1 Battery voltage ok WDG Watchdog Status Flag Read Write 0 Watchdog has timed out 1 Watchdog running or disabled Reset by issuing a...

Page 53: ...en value Any state change triggers the watchdog WDNMI Watchdog NMI Configuration Read Write 0 Watchdog activates hardware reset 1 Watchdog timeout activates Non Maskable Interrupt NMI 0 Watchdog activ...

Page 54: ...e an add on board function to a specified state For example with the digital I O board IPC DIO32 the STOP signal is used to either reset or freeze the state of the digital outputs depending on setup o...

Page 55: ...0 Access WDLOCK 0 0 0 WDTOUT 3 0 Watchdog Timeout Selection Read WDLOCK reserved reserved reserved WDTOUT 3 0 Watchdog Timeout Selection Write 1000 0000 80h Reset Description WDLOCK Watchdog Lock Flag...

Page 56: ...D Read reserved always write 0 Write same as Read value Reset Description OID Option ID Read Write D4h RSL8 A5h Writing data A5h invokes a complete hardware reset also clearing the Watchdog timeout st...

Page 57: ...ve green AUX LED off 1 Active green AUX LED on 0 Deactivate green AUX LED 1 Activate green AUX LED USBEN2 USB4 5 Power enable Read Write 0 USB5 6 power off 1 USB5 6 power on 0 disable USB5 6 power 1 e...

Page 58: ...ll disable any all devices connected to the two related USB ports Always use a program sequence which automatically reenables USB power some seconds later Revision ID Register 8206h D7 D6 D5 D4 D3 D2...

Page 59: ...d reserved Read Write 0 Reserved reserved do not write Socket Memory Window Mapping Register 8208h D7 D6 D5 D4 D3 D2 D1 D0 Access 0 0 0 0 0 0 0 0 Read reserved Write 0000 0000 0x00 Reset Description R...

Page 60: ...nd http www syslogic com 60 80 Status Register 820Ah D7 D6 D5 D4 D3 D2 D1 D0 Access 0 0 0 0 0 0 BM1 BM0 Read reserved Write 0000 0011 0x03 Reset Description BM1 0 Boot Mode Inputs Read Write 0 reserve...

Page 61: ...write 1 Write FFh Reset Description SCLO Clock Port Output State Read Write 0 Pin state low 1 Pin state high 0 Output latch state low 1 Output latch state high open collector SDAO Data Port Output Por...

Page 62: ...rved Reserved reserved do not write PWM Register 820Dh for LCD Inverter Brightness Control D7 D6 D5 D4 D3 D2 D1 D0 Access PWM preset D 7 0 Read PWM preset D 7 0 Write FFh Reset Description D 7 0 PWM P...

Page 63: ...nterfaces use the standard PC AT register set The Serial Port controller is compatible with the standard 16C550A UART with 16 byte receive and transmit fifos For detailed programming information pleas...

Page 64: ...the source of the reset and it must issue a hardware reset by writing the value 0a5h to the RSL8 Option ID Register to clear the WDG flag Otherwise the system resets again as soon as the Watchdog is s...

Page 65: ...oard is internally generated from the 24VDC power supply input Remember that the power supply is isolated For a non isolated version please contact the manufacturer The power supply has to be connecte...

Page 66: ...act FL ISOLATOR 100 M12 order number 2902985 or similar product must be inserted between this systems LAN port and the non SELV telecommunications or other high voltage cabling or equipment This is ma...

Page 67: ...m2 for potential adjustment is highly recommended Fig 15 shows an non isolated system with common chassis ground Some of the communication ports are galvanically isolated ports In such cases the shiel...

Page 68: ...xxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 68 80 Fig 15 Isolated communication link Fig 16 Non isolated communication link with common chass...

Page 69: ...ce cover Pull out the batter y carefully Replacement battery must be one of the following types Renata CR2450N 3V 540mAh Renata CR2477N 3V 950mAh Because the self discharge of all Lithium Batteries in...

Page 70: ...upply voltage Vcc 0 5 30 0 Vdc power supply voltage 1s Vcc 0 5 33 6 Vdc isolations power supply to chassis AC 60s 500m a s l Ta 25 C 500 Vrms power supply to logic AC 60s 500m a s l Ta 25 C 500 Vrms i...

Page 71: ...3 Vdc SATA connector P82 power load 5V Isata 500 mA PS 2 connector P4 power load 5V Ips2 50 mA temperature range operating free air temperature Component Level Ta 40 85 C operating free air temperatu...

Page 72: ...ve state PFlow 0 5 1 5 V RTC backup battery Vbatt loading Vcc off Ibat off 4 5 uA Vbatt loading Vcc on Ibat on 2 4 uA Backup time with new CR2450N battery Ta 25 C t rtcbup 6 7 years Backup time with n...

Page 73: ...erface characteristics UART base clock fuart 1 8459 MHz COM1 2 3 4 baud rate 115 2 kbaud timer clock characteristics Watchdog timeout short period Tw 70 100 140 ms Watchdog timeout long period Tw 0 7...

Page 74: ...ristics Limits and methods of measurement EN61000 6 2 Information technology equipment Immunity for industrial environments EN61000 6 4 Electromagnetic compatibility EMC Emission standard for industri...

Page 75: ...IPC RSL8xxx XxxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 75 80 7 4 Mechanical Data Fig 18 Mechanical Outline Enclosure RSL...

Page 76: ...IPC RSL8xxx XxxxE user documentation DOC IPC_RSL8 E V1 9 Syslogic Datentechnik AG Switzerland http www syslogic com 76 80 Fig 19 Mounting Plate...

Page 77: ...ons and external devices Start procedure for the Control Tasks Note Refer to the Application Programs documentation for detailed information 8 2 Firmware Functions The RSL8 board is setup with BIOS fi...

Page 78: ...board added Tab 39 Hardware Revision State 9 2 Firmware This paragraph lists the different firmware versions of the RSL8 systems delivered beginning with the first production lot Note that prototypin...

Page 79: ...ot working Problem When Watchdog is configured to activate an NMI or signal IOCHCK on PC 104 interface is activated the NMI service routine is not called Implication IOCHCK Watchdog NMI not usable Wor...

Page 80: ...tor to the customer The duration of the warranty period is specified in the respective product catalogs and the offers All products carry a job number for identification The manufacturing data and del...

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