16-14 FRONT FORK AND STEERING
REASSEMBLY
• Apply grease to the bearings and dust seals.
• Install the steering stem, upper bearing and steering stem nut.
• Tighten the steering stem nut with the special tool.
09940-14930: Steering nut socket wrench
Steering stem nut: 45 N·m (4.5 kgf-m, 32.5 lb-ft)
• Move the steering stem right and left several times to seat the
bearings.
• Turn back the steering stem nut by 1/4 to 1/2 turn.
• Install the front forks temporarity to the steering stem.
• Install the steering stem head and tighten the steering stem
nut temporarily.
• Tighten the steering stem head nut to the specified torque.
Steering stem head nut: 65 N·m (6.5 kgf-m, 47.0 lb-ft)
• Reassemble the front wheel and the brake caliper.
(
14-3 and 15-8)
• Reassemble the handlebars. Align the punched mark on the
handlebars with the mating surface of front side of the left
handlebar holder.
• Set the punched mark (FWD mark) on the handlebar holders
as shown in the illustration.
• Tighten the handlebar holder bolts to the specified torque.
NOTE:
First tighten the handlebar holder bolts
A
.
Handlebar holder bolt: 26 N·m (2.6 kgf-m, 19.0 lb-ft)
• Reinstall the brake hose guide.
• Rock the front fork forward and backward to ensure that the
steering has no play.
• Inspect the steering for smooth movement so that the handle-
bars can move right and left under its own weight.
• Reinstall the front number plate and the front fender.
NOTE:
When installing the front number plate, fit the holes
A
to the
steering stem’s projections
B
.
FWD
Punched mark
Clearance
Summary of Contents for RM85
Page 1: ...Part No 99011 02B82 01A April 2006 EN TK RM85 L OWNER S SERVICE MANUAL ...
Page 10: ... MEMO ...
Page 42: ...3 TROUBLESHOOTING 3 1 CONTENTS TROUBLESHOOTING TROUBLESHOOTING 3 2 ENGINE 3 2 CHASSIS 3 5 ...
Page 47: ... MEMO ...
Page 85: ...7 2 CLUTCH CONSTRUCTION CLUTCH 70 N m 7 0 kgf m 50 5 lb ft ...
Page 93: ...8 2 KICK STARTER CONSTRUCTION KICK STARTER ...
Page 97: ... MEMO ...
Page 115: ... MEMO ...
Page 117: ...11 2 FUEL SYSTEM CONSTRUCTION FUEL SYSTEM ...
Page 121: ...11 6 FUEL SYSTEM REASSEMBLY Reverse the sequence of removal ...
Page 141: ... MEMO ...
Page 200: ...SERVICING INFORMATION 18 15 Radiator hose Throttle cable Clamp Clutch cable ...
Page 205: ... MEMO ...