7-4 CLUTCH
CLUTCH SPRING INSPECTION
• Measure the clutch spring free length.
Clutch spring free length
Service Limit: 39.4 mm (1.55 in)
NOTE:
Replace five clutch springs together even if only one spring is
exceed the service limit.
CLUTCH RACK AND PINION INSPECTION
• Inspect the clutch release rack and pinion for wear and dam-
age.
• Inspect the clutch release arm for smooth movement and oil
leakage around the oil seal.
CLUTCH PLATE REASSEMBLY
• Apply transmission oil to the drive plates
1
and driven plates
2
and install them to the clutch sleeve hub.
• Install the rack
3
and bearing
4
.
NOTE:
The roller side of the bearing must face to the rack side.
• Install the pressure plate
1
.
• Install the clutch springs and bolts.
• Tighten the bolts diagonally.
Summary of Contents for RM85
Page 1: ...Part No 99011 02B82 01A April 2006 EN TK RM85 L OWNER S SERVICE MANUAL ...
Page 10: ... MEMO ...
Page 42: ...3 TROUBLESHOOTING 3 1 CONTENTS TROUBLESHOOTING TROUBLESHOOTING 3 2 ENGINE 3 2 CHASSIS 3 5 ...
Page 47: ... MEMO ...
Page 85: ...7 2 CLUTCH CONSTRUCTION CLUTCH 70 N m 7 0 kgf m 50 5 lb ft ...
Page 93: ...8 2 KICK STARTER CONSTRUCTION KICK STARTER ...
Page 97: ... MEMO ...
Page 115: ... MEMO ...
Page 117: ...11 2 FUEL SYSTEM CONSTRUCTION FUEL SYSTEM ...
Page 121: ...11 6 FUEL SYSTEM REASSEMBLY Reverse the sequence of removal ...
Page 141: ... MEMO ...
Page 200: ...SERVICING INFORMATION 18 15 Radiator hose Throttle cable Clamp Clutch cable ...
Page 205: ... MEMO ...