Superior SDV35-2 Installation Instructions Manual Download Page 27

27

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

SUPERIOR

®

  •  DIRECT-VENT GAS FIREPLACES (SDV35-N-2)  •  INSTALLATION INSTRUCTIONS

Step 8. VERIFYING APPLIANCE  

OPERATION

With gas line installed, run initial system 

checkout before closing up the front of the 

unit. Follow the pilot lighting instructions 

provided in the Care and Operation 

Instructions. For piezo igniter location, see 

Figure 49.

Note: Lighting Instructions are also found on 

the literature tag tied to the gas piping next 

to the gas valve. To access the tag, open the 

lower control compartment door (Figure 49) 

by pushing in simultaneously the left and 

right top corners of the door (the door is 

hinged at the bottom). Remove the bottom 

compartment door by sliding the hinge 

pin, located at the door’s left side, to the 

right until it disengages from the left corner 

post hole.

When first lighting the appliance, it will take 

a few minutes for the line to purge itself of 

air. Once purging is complete, the pilot and 

burner will light and operate as indicated 

in the instruction manual. Subsequent 

lighting of the appliance will not require such 

purging. Inspect the pilot flame (remove logs, 

if necessary, handling carefully).

TEST ALL CONNECTIONS FOR GAS LEAKS 

(FACTORY AND FIELD)

Turn on gas supply and test for gas leaks, 

using a gas leak test solution (also referred to 

as bubble leak solution). 

Note: Using a soapy water solution is an 

effective leak test solution but it is not 

recommended, because the soap residue 

that is left on the pipes/fittings can result in 

corrosion over time. 

A.

 Light the appliance (refer to the 

lighting instructions label in the control 

compartment or in the Care and Operation 

Instructions manual).

B.

 Brush all joints and connections with the 

gas leak test solution to check for leaks. If 

bubbles are formed, or gas odor is detected, 

turn the gas control knob (off/pilot/on) to 

the “OFF” position. Either tighten or refasten 

the leaking connection, then retest as 

described above.

C. 

When the gas lines are tested and 

leak free, be sure to rinse off the leak 

testing solution.

Thermocouple

Hood Igniter Rod

Thermopile

Pilot

Nozzels

3/8 in.

(9 mm)

Min

Appliance Inspection

The pilot flame should be steady, not lifting 

or floating. Flame should be blue in color 

with traces of orange at the outer edge.

The top 3/8 in. (10 mm) at the pilot generator 

(thermopile) and the top 1/8 in. minimum 

(tip) of the quick drop out thermocouple 

should be engulfed in the pilot flame. 

The flame should project 1 in. (25 mm) 

beyond the hood at all three ports (see 

Figure 50

)

Replace logs if removed for pilot 

inspection.

To light the burner; turn “ON” the remote wall 

switch and rotate the gas valve control knob 

counterclockwise to the “ON” position (“ON” 

will be at the top side of the valve).

Gas

Stub

1/2 x 3/8 in. Flare

Shut-Off Valve

3/8 in. Flex Tubing

3/8 in. NPT x 3/8 in.

Flare Fitting

3/8 in. Nipple

3/8 in. Union

3/8 in. Close Nipple

3/8 in. Shut-Off Valve

1/2

 

x 3/8 in.

Reducer

Gas

Valve

Optional Gas Flex Line Connector

Piezo

Door Latch

Standard Burner
ON/OFF Switch

Main Gas
Shut-Off Valve

Gas Valve

Figure 48: Gas Connection

Figure 49: 

Millivolt Gas Valve—Lower Control Compartment

Figure 50: Millivolt Pilot

f i r e - p a r t s . c o m

Summary of Contents for SDV35-2

Page 1: ...xactly a fire or explosion may result causing property damage personal injury or death HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS UNE SURFACE VITR E...

Page 2: ...paring Appliance Vent Collar 13 Step 4 Installing Vent System 13 Vertical Termination Systems 14 Vent Section Length Chart 14 Vertical Vent Tables and Figures 17 Horizontal Termination System 19 Horiz...

Page 3: ...sed in the installation of this appliance Seules les trousses de garniture fournies par le fabricant doivent tre utilis es pour l installation de cet appareil This appliance complies with National Saf...

Page 4: ...OVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN CGA B149 1 OR CAN CGA B149 2 INSTALLATION CODES REQUIREMENTS FOR THE COMMONWEALTHOFMASSACHUSE...

Page 5: ...om It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests if floor is above ground level Gas line holes and other openings should be caulked...

Page 6: ...ion Storm Collar Concentric Vent Pipe Flashing 1 inch 25 4 mm Minimum Clearance to Combustibles Figure 4 Termination Heights for Vents Above Flat or Sloped Roofs Vertical Vent Termination Clearances T...

Page 7: ...c e m n o n o t e c n a r a e l C J e c n a i l p p a r e h t o y n a o t t e l n i r i a n o i t s u b m o c e h t s e c n a i l p p a r o f m c 5 1 s e h c n i 6 m c 0 3 s e h c n i 2 1 W k 3 h u t...

Page 8: ...minimize obstructions to the space above the appliance Do not insulate the space between the appliance and the area above it see Figure 7 The minimum height from the base of the appliance to the unde...

Page 9: ...materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materials to be positioned in front of or overlapping the appliance fa...

Page 10: ...EMPT from the 1 2 in clearance to combustible requirements for the firebox outer wrapper Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1 2 in fro...

Page 11: ...51 Right Side View 14 43 1092 12 7 16 9 16 316 Inches Millimeters 5 29 1 2 749 19 406 35 1 8 892 37 5 32 944 Overall unit height Note J box can be relocated in either the right front or left front cor...

Page 12: ...ition Canada Step 2 ROUTING GAS LINE Route a 1 2 in 13 mm gas line to the left side of the appliance as shown in Figure 14 Gas lines must be routed constructed and made of materials that are in strict...

Page 13: ...USA or the current standards of CAN CGA B149 1 in Canada Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier D gagement conforme aux codes d inst...

Page 14: ...1 0 1 0 5 0 6 6 8 1 5 5 1 0 0 0 0 4 4 5 0 9 1 5 7 8 5 1 1 0 0 0 4 5 5 6 9 1 5 7 3 6 1 0 1 0 0 4 5 5 5 0 2 5 2 1 7 1 0 1 1 5 0 7 7 0 2 5 2 7 1 0 0 0 6 0 6 5 1 1 2 5 2 6 7 1 1 0 0 6 0 7 5 7 1 2 5 2 1 8...

Page 15: ...h 3 pilot holes Slip the plain end over the locking channel end of a standard SV4 5 vent component the required distance and secure with three screws Maintain a minimum 1 in 25 mm clearance to combust...

Page 16: ...he required clearances to combustibles 1 in 25 mm at all sides for all vertical runs and 3 in 76 mm at the top 1 in 25 mm at sides and 1 in 25 mm at the bottom for all horizontal inclined runs H Frame...

Page 17: ...Spacer SF4 5VF Ceiling Firestop Spacer SV4 5VF Figure 30 Rear Vent ONE 90 DEGREE ELBOW This table shows a 1 V to 2 H ratio For every 1 foot of V vertical you are allowed 2 feet of H horizontal run up...

Page 18: ...feet 6 096 m Max V V1 H H1 40 ft 12 192 m Max meters meters Example If 20 feet of H horizontal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H...

Page 19: ...outer pipe elements with the same procedure Sealant and securing screws are not required Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent secti...

Page 20: ...ll or siding by more than the 1 1 4 in 32 mm as shown in Figure 36 SVHRK Snorkel Cap The snorkel cap is designed to be fitted into a basement window box The SVHRK cap is for use with flex vent The ver...

Page 21: ...ing SV4 5HT 2 termination kit HORIZONTAL VENT FIGURES TABLES Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 el...

Page 22: ...then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H horizontal run up to a maximum horizontal run of...

Page 23: ...5 1 524 Elbow Only 5 1 524 1 0 305 10 3 048 2 0 610 15 4 572 3 0 914 20 6 096 4 1 219 meters TABLE L meters H Maximum 1 1 H H1 20 feet 6 096 m Max V V H H 40 ft 12 192 m Max Example If 20 feet of H h...

Page 24: ...inner adaptor collar approximately 1 2 inch from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adaptor collar Ensure the flexible vent pipe completely eng...

Page 25: ...The gas valve is set in place and pre wired at the factory on both models Wiring see Figure 46 This unit is not provided with factory installed controls therefore one of the optional control switches...

Page 26: ...oor by sliding the hinge pin located at the door s left side to the right until it disengages from the left corner post hole Pull the door diagonally to the left away from the fireplace The control va...

Page 27: ...e pipes fittings can result in corrosion over time A Light the appliance refer to the lighting instructions label in the control compartment or in the Care and Operation Instructions manual B Brush al...

Page 28: ...e logs until the appliance installa tion has been completed the gas lineconnectedandtestedforleaks and the initial burner operation has been checked out Thesizeandpositionofthelogset was engineered to...

Page 29: ...wn Position the rear log on the brackets at the rear of the firebox with the log s notches directly over the brackets Position the right log log no 3 by inserting the pin from the rear log into the ho...

Page 30: ...is provided to aid you in achieving the correct air shutter adjustment for your installation Figure 54 Door Removal Removing the Glass Enclosure Panel see Figure 54 Remove the top radiant panel To acc...

Page 31: ...gures 65 and 66 All models must have hoods installed prior to operating Slide the hood into the slots on the lower edge of the radiant panel Figure 57 FINISHING REQUIREMENTS Wall Details Complete fini...

Page 32: ...raisse ou d huile Collez l tiquette sur la surface de la plaque de l interrupteur mural qui contr le le foyer Figure A ou du thermostat mural Figure B Choisissez la langue qui est principalement parl...

Page 33: ...246 SV4 5HF 10 Firestop Spacer Hori zontal rigid 3 1 1 spac ing 10 Pack H2247 SV4 5VF 10 Firestop Spacer Verti cal rigid 1 1 1 spac ing 10 Pack 96K92 SV4 5SP Support Plate INSTALLATION ACCESSORIES Lis...

Page 34: ...Small Square Termination for flex without flex vent Ref Instr 750204M INSTALLATION ACCESSORIES CONTINUED All compressed flex vents can be expanded up to two times Listed Secure Flex Components Cat Mod...

Page 35: ...the appliance see Page 30 WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes andrequirementsofthea...

Page 36: ...crews as shown in Figure 59 Tighten the screws to 25 in lb Step 8 Install the enclosed identification label to the valve body where it can be easily seen Step 9 Refer to Figure 60 and replace the pilo...

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