Superabrasive Lavina 32G -X, User Manual

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Superabrasive
Owner’s Manual – Lavina
®
32G-X/GTX 07/2019
4
WARRANTY AND RETURNS ...................................................................... 3
1. GENERAL INFORMATION ...................................................................... 5
Manufacturer ........................................................................................... 5
General Description ................................................................................. 5
Machine characteristics ........................................................................... 5
Lavina
®
32G-X Main design ....................................................................... 5
Environmental Conditions ........................................................................ 6
Vacuum Connection ................................................................................. 6
Technical Data .......................................................................................... 6
Vibrations ................................................................................................. 6
Noise Emissions........................................................................................ 6
Label Data ................................................................................................ 6
Customer Service ..................................................................................... 6
2. SAFETY ISTRUCTIONS ........................................................................... 7
Recommended Use .................................................................................. 7
Prohibited Use ......................................................................................... 7
Preparation for work ................................................................................ 7
Protection Devices ................................................................................... 7
Arrest Functions ....................................................................................... 7
Safe Use ................................................................................................... 7
Propane safety ......................................................................................... 7
Fire safety ................................................................................................ 7
Emissions ................................................................................................. 7
Hazard Communication ............................................................................ 8
Local Agencies and ................................................................................... 8
regulations ............................................................................................... 8
Residual Risks ........................................................................................... 8
Before You Begin ...................................................................................... 8
Operating Machine .................................................................................. 9
After Work is completed .......................................................................... 9
The Work Area ......................................................................................... 9
Personal Protective Equipment (ppe) ...................................................... 9
Always wear safety shoes when working with the machine. ................... 9
Testing ..................................................................................................... 9
Operator .................................................................................................. 9
Propane cylinders .................................................................................... 9
Refuelling Cylinders ................................................................................ 10
Storage Cylinders ................................................................................... 10
Transporting Cylinders ........................................................................... 10
3. HANDLING AND TRANSPORTATION ................................................... 11
Positioning the handle ........................................................................... 11
Using the steering bracket ..................................................................... 11
Flipping the machine up ......................................................................... 11
Lifting ..................................................................................................... 12
Storage ................................................................................................... 12
4. OPERATION ........................................................................................ 13
Preliminary Controls .............................................................................. 13
Control of the waterflow ........................................................................ 13
Adjusting and Mounting Tools ............................................................... 14
Alarm ..................................................................................................... 14
Control Board ......................................................................................... 15
Starting the Machine.............................................................................. 18
Operating the Machine .......................................................................... 18
Stopping the Machine ............................................................................ 18
5. TOOLS AND ACCESSORIES .................................................................. 19
Tool holder key ...................................................................................... 19
Foam Plate ............................................................................................. 19
Security plate for Quickchange pads ...................................................... 19
Third Wheel ........................................................................................... 19
6. POPULAR TOOLS ................................................................................ 20
7. MAINTENANCE AND INSPECTION ...................................................... 21
REMARK ................................................................................................. 21
Cleaning ................................................................................................. 21
Check Daily ............................................................................................. 21
Check and replace after the first 8 Working Hours ................................ 21
Check and replace Every 50 Working Hours ........................................... 21
Check Every 200 Working Hours ............................................................ 21
Check Every 400 Working Hours ............................................................ 22
Vacuum .................................................................................................. 22
Water Leaks ........................................................................................... 22
Electrical System..................................................................................... 22
Mechanical Parts .................................................................................... 22
Electrical schemes with Kawasaki Engine ............................................... 23
8. TROUBLESHOOTING ........................................................................... 24
Index of Problems and Solutions ............................................................ 24
8.1 Engine ............................................................................................... 24
8.2 Checking and changing oil ................................................................ 24
8.3 Separating the head from the carrage .............................................. 24
8.4 Dismounting/mounting the engine and change belt ........................ 26
8.5 Replacing the clutch ......................................................................... 26
8.6 Dismouting Tool Holders to changing V-rings and felt rings ............. 27
8.7 Disassembling and mounting tool holders to changing buffers and
elastic element ....................................................................................... 27
8.8 Correcting sag of used planetary chain ............................................. 29
8.9 Mounting new planetary chain ......................................................... 29
8.10 Tensioning and replacing the belts ................................................. 30
8.11 Replacing the pulleys ...................................................................... 31
8.12 Replaing the front key joint of the planetary pulley ....................... 31
9. DISPOSAL ............................................................................................ 33
10. MANUFACTURER’S CONTACTS ......................................................... 33
11. SPARE PARTS .................................................................................... 34
11.1 LAVINA®32G-X general Parts .......................................................... 34
11.2 LAVINA®32G-X bottom cover asssembly parts .............................. 34
11.3 Lavina 32 G-X top cover parts ......................................................... 35
11.4 Lavina®32G-X transmission belt parts .......................................... 35
11.6 LAVINA®32G-X pulley units Parts ................................................. 36
11.5 LAVINA®32G-X top cover and motor support parts ........................ 36
11.7 LAVINA®32G-X driving pulley unit parts ...................................... 37
11.8 LAVINA®32G-X central shaft bearing Parts .................................. 37
11.9 LAVINA®32G-X guard assembly parts .......................................... 38
11.11 LAVINA®32G-X tool holder parts .................................................. 38
11.10 LAVINA®32G-X water tank assembly parts ................................... 38
11.12 LAVINA® 32G-X control board parts ............................................ 39
11.13 LAVINA®32G-X carriage parts ..................................................... 40
11.14 LAVINA®32G-X steering bracket parts ........................................ 41
11.15 LAVINA® 32G-X Propane tank holder............................................ 41
11.16 LAVINA® 32G-X Engine parts ........................................................ 42
12.Emission Control Warranty Statement .............................................. 43