Superabrasive Lavina 32G -X User Manual Download Page 21

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

32G-X/GTX  

7/2019 

 

21

 

 

7. MAINTENANCE AND INSPECTION 

REMARK 

Tampering w/Emission Control System Prohibited 

Federal  law  and  California  State  law  prohibits  the  following  acts  or  the  causing  thereof:  (1)  the  removal  or  rendering 
inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at 
design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate 
purchaser or while it is in use, or (2) the use of the engine after such device or element of design has been removed or 
rendered inoperative by any person.  
Among those acts presumed to constitute tampering, involve the parts/systems listed below: 

 

Carburetor and internal parts  

 

Spark plugs  

 

Magneto or electronic ignition system  

 

Fuel filter element  

 
 
 

 

Air cleaner elements  

 

Crankcase  

 

Cylinder heads  

 

Breather chamber and internal parts  

 

Intake pipe and tube

CLEANING 

Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before 
they  cause  damage  to  the  machine.  Most  importantly,  check  and  clean  the  tool  plate  connections,  power  cord  and 

plugs, vacuum hoses and water tank. 

CHECK DAILY 

After operating the 

Lavina® 32-X/32-X-HV, the operator should conduct a visual 

inspection  of  the  machine.  Any  defect  should  be  solved  immediately.  Pay  attention  to 
power cords, plugs and vacuum hoses loose bolts or screws.

 

 

Tool holders: Buffers and elastic element are consumables and must be visually checked 
daily and replaced if needed. The key lock holders (butterflies) on the tool holders should 
be also checked.  
 

Check  the  rubber  buffers  and  make  sure  the  holders  are  secure.  The  flange 

holding  the  buffers  (Fig.7.1-1)  has  to  be  firmly  secured  to  the  unit.  A  gap  seen  here 
indicates loose screws securing the holder. The screws have to be tightened immediately 
to safely operate the machine. Working with loose screws could cause serious damage to 
the machine. The tightening force on the screws should be 22-25N.m (16-18lbf.ft).  
It is very important to regularly check the screws that secure the “QuickChange” holder to 
the safety part (Fig.7.1- 2), so that the holder will not fly away if the buffers get damaged. 
The “QuickChange” should also be cleaned.    

 

CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS 

Replace the oil in the engine after the first 8 hours work, according to the instructions of the engine manufacturer. 

Always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC 

 
CHECK AND REPLACE EVERY 50 WORKING HOURS 

Change  engine  oil,  while  changing  check  for  leakage  of  engine  oil  at  the  various  seals.  The  hour  meter  will  blink 
between  48-52  hours  as  a  reminder  /"Engine  Oil  Capacity"  is  1.5L(1.6US.qt)  when  oil  filter  is  not  removed; 
1.7L(1.8US.qt) when oil filter is removed/. 
 

Recommended Oil Change Intervals  

Do not exceed the 50-hour oil change  interval. Oil changes more frequent than  25 hours  will give even longer engine 
life. In any case, always use 30HD or 10W30 engine oil with all of the following ratings: SF, SG, and CC. make sure the 
oil level is maintained at the "FULL" level. 

 
CHECK EVERY 200 WORKING HOURS 

Every 200 working hours, the operator should inspect all parts of the machine carefully. Most importantly, inspect and 
clean the tool plate connections, plugs, vacuum hoses and water tank and filter. Also, check the water flow of the pump. 
Check the guard assembly. Make certain the wheels are clean and rotate properly. Inspect the control buttons. If there 
are defective control parts, they should be replaced immediately. Replace worn vacuum- and water hoses. 
Carefully inspect the seal rings and bearings of the grinding units, and replace any showing signs of excessive wear.  
For more information, refer to chapter troubleshooting below. Open the service

 

 cover  on the motor base Figure 9.7.2  

to check of the planetary chain. Lubricate the chain with chain lubricant and correct the sag if needed. 

 
 

Figure 7.1 

 
 
 

Summary of Contents for Lavina 32G -X

Page 1: ...LAVINA 32G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual Lavina 32G X GTX 07 2019 2...

Page 3: ...not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manua...

Page 4: ...Working Hours 21 Check and replace Every 50 Working Hours 21 Check Every 200 Working Hours 21 Check Every 400 Working Hours 22 Vacuum 22 Water Leaks 22 Electrical System 22 Mechanical Parts 22 Electr...

Page 5: ...RACTERISTICS The Lavina 32G X is made of two main component sections LAVINA 32G X MAIN DESIGN The two main component sections are the carriage and main head The handle on the frame is adjustable in he...

Page 6: ...ons NOISE EMISSIONS The noise emissions are within the limits of directives and harmonized standards from the European Union when the Lavina 32G X is operated with the recommended tools and in normal...

Page 7: ...g up Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine...

Page 8: ...be permitted to be used in buildings frequented by the public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given w...

Page 9: ...ufacturer for that purpose Some instruments and systems used for these purposes are 1 AMBIENT AIR MONITORING DRAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 1103...

Page 10: ...ys should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least five feet 1 5 m of space betwee...

Page 11: ...fig 3 6 and Flipping position fig 3 7 To change the handle positions pull the knob Fig 3 1 1 Fig 3 4 and move the handle up or down To choose the transport position pull the additional the security pi...

Page 12: ...he security pin Fig 3 10 Fig 3 11 is mounted before lifting STORAGE Always store and transport the Lavina 32G X in a dry place Never transport the Lavina 32G X unprotected it may be damaged if transpo...

Page 13: ...the water will spray when the handle of the tap is in vertical position the water will spray in front of the machine fig 4 1 when the handle is in the horizontal position the water will spray under t...

Page 14: ...inactive heads remove the holders only not adaptors and screw the bolts mounting the holders into the free thread holes of the adaptors in order to protect them Fig 4 7 ALARM EnviroGard employs a sen...

Page 15: ...nder for oil change 5 Fuse 30 Amp fuse for the electrical system 6 Water pump switch Lights orange when the water pump is running CONTROL BOARD WITH GTX SYSTEM 1 Start Stop Engine switch Turn key full...

Page 16: ...through if it detects the engine is cranking Once the Fuel Minder is powered off from the equipment key switch the Fuel Minder closes the fuel lockoff and shuts the engine down immediately Emissions...

Page 17: ...he Fuel Minder will alert you when service is due by blinking a red LED within 3 hours of the specified interval and displaying Service Due on the LCD screen When you see this light simply scroll thro...

Page 18: ...to operate the device STARTING THE MACHINE First follow the directions in the chapter on Safety Devices and Safety Instructions Check oil level Open the service valve on the propane tank about one an...

Page 19: ...nted on the flexible backer plate Item number is LV 9 FP S SECURITY PLATE FOR QUICKCHANGE PADS Plate Fig 5 3 used to secure the Quickchange pads Item number is A38 00 01 THIRD WHEEL With the Lavina 32...

Page 20: ...tions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowi...

Page 21: ...ened immediately to safely operate the machine Working with loose screws could cause serious damage to the machine The tightening force on the screws should be 22 25N m 16 18lbf ft It is very importan...

Page 22: ...the generator If necessary tighten it making sure not to over tension Replace it if necessary Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Page 23: ...Superabrasive Owner s Manual Original Language Lavina 32G X GTX 7 2019 23 ELECTRICAL SCHEMES WITH KAWASAKI ENGINE ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL CONTROL SYSTEM...

Page 24: ...the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve u...

Page 25: ...g 8 3 4 Disconnect the water hose from the main head Fig 8 3 5 Fig 8 3 6 Release the vacuum hose from the carriage Fig 8 3 7 Fig 8 3 8 Dismount the control board Fig 8 3 9 Fig 8 3 10 and release the c...

Page 26: ...belt tension can be tested with a Frequency tension Tester Optibelt 3 TT The readings should be 195 205 Hz If you do not have a Frequency tension Tester use the already set limit of the movement of t...

Page 27: ...r and the Felt Ring on top Fig 8 6 7 Close the sealers with the cap Fig 8 6 8 and screw the bolts Always use the original bolts Do not push the V ring down with fingers When the tool holder and adapte...

Page 28: ...and then tight evenly the four bolts Tightening force on the bolts has to be 22 25N m 16 18 lbf ft Mounting the holder without retaining washer Fig 8 7 2 is INADMISSIBLE because the security system pr...

Page 29: ...g of 3 5mm 1 8 3 16 in measured in span X Fig 8 8 7 When the tension is set screw the two nuts Fig 8 8 6 Fig 8 8 7 and the two bolts Fig 8 8 4 Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAI...

Page 30: ...8 8 5 Fig 8 8 6 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 TENSIONING AND REPLACING THE BELTS The transmission of the machine has two timing belts To change the belts you ha...

Page 31: ...e bolt and loosen the nuts on the half moon 8 allowing the rotation of the tensioners with minimal force Using nuts 7 tighten the belt verifying again the correct position of the two belts and the cor...

Page 32: ...e bolt using the blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 lbf ft Screw the safety washer as shown on Fig 8 13 1 The central gear consists of two halves which...

Page 33: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical sup...

Page 34: ...Guard Assembly 1 6 L32GX 06 00 00 Air Duct Three Way L32GX 1 7 L32GX 41 00 00 Control board Assembly 1 8 W2505 Horizontal Aluminium Propane Tank 1 9 CC01 25968 12V Battery Wire Connector 1 9 1 W4359...

Page 35: ...25X 15 00 02 Ring 2 14 M6X25DIN603 Screw 12 15 M8x20DIN6921 Bolt 8 16 L38GRX 10 10 02 Carrier 4 17 M6DIN9021 Washer 12 18 M6DIN985 Nut 12 11 4 LAVINA 32G X TRANSMISSION BELT PARTS No Item No Descripti...

Page 36: ...Electric Clutch 1 5 L32GX 10 00 44 Bearing retainer 1 6 SAB 3 8 16X1 1 4 Bolt 4 7 F13107 F33622 Bolt with Spring Washer 1 8 HL8248MHL30 Timing Belt 1 9 M6X16DIN6921 Bolt 6 10 L32GX 10 00 50 Rear Guar...

Page 37: ...1 00 10 Washer End 2 6 L32GX 11 00 35 Pulley unit 1 7 L32GX 11 00 33 V Ring Support 1 8 TWVA00800 V Ring Type A 1 9 6211 Roller Assembly 1 10 L32GX 11 00 05 Shaft 1 11 L32GX 11 20 00 Disc Assembly 1 1...

Page 38: ...ETC No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Key lock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 39: ...op Switch 1 2 W1330 Clutch Switch 1 3 109894 Throttle cable 96 in 1 4 W4313 Hour Meter 1 5 6 30_30 Fuse 1 6 W9999 Pump switch 1 11 12 LAVINA 32G X CONTROL BOARD PARTS No Item No Description Pcs 1 GT 4...

Page 40: ...20 00 11 Upper Bracket 1 8 M12DIN985 Nut 2 29 M6DIN125A Washer 1 9 L32GX 20 00 34 K Bracket with bolt 2 30 M6DIN7980 Spring Washer 2 10 L32GX 20 40 00 Weight 2 31 M6x12DIN933 Bolt 2 11 MAR8 140 Tube...

Page 41: ...X 23 00 22 Clamp support 1 1 8 L32C 23 00 21 Housing 1 18 M5X12DIN6921 Bolt 2 9 BO751 107 25M08 Knob 1 19 M6X12DIN6921 Bolt 2 10 L32 02 03 00 00 01 Washer 1 20 L32GX 23 00 23 Clamp support 2 1 11 15 L...

Page 42: ...V BS00 S 1 A Retaining clamps 2 B 11011 7050 Cap AIR FILTER 1 C 11011 7047 Case AIR FILTER 6 D 11013 7044 Primary Element AIR FILTER 1 E 11013 7045 Secondary Element AIR FILTER 1 F 11065 7008 Cap 1 G...

Page 43: ...purchaser that the equipment is Designed built and equipped so as to conform with all applicable regulations and Free from defects in materials and workmanship that cause the failure of a warranted p...

Page 44: ...e use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if...

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