Superabrasive Lavina 32G -X User Manual Download Page 8

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

32G-X/GTX  

7/2019 

 

8

 

 
HAZARD COMMUNICATION  

 

A Material Safety Data Sheet for propane 

shall be posted in all buildings where propane 
will be used

.  

Because  propane  is  odorized,  it  is  easily  detected  at 
levels  of  just  a  few  parts  per  million,  which  is  much  less 
than the exposure limit of 1000 parts per million.  

If  you  smell  propane  while operating  a  propane  floor 
care machine, do the following:  
Stop the engine

:  

1. 

Pull the throttle to the stop position (if present) or 
turn the key switch to the off position.  

2. 

Shut off the service valve on the propane 
cylinder.  

3. 

Move the floor machine to a well-ventilated area.  

4. 

Remove the cylinder from the machine and take it 
outside the building.  

5. 

If the cylinder is leaking, contact a DOT approved 
repair shop to determine the cause of the leak 
and have the shop, not you, repair it. 

If  a  fire  occurs  while  the  machine  is  being  operated, 
do the following:  

1. 

Stop the engine: pull the throttle to the stop 
position (if present) or turn the key switch to the 
off position.  

2. 

Shut off the service valve on the propane cylinder 
if possible. Be careful not to be burned.  

3. 

Move the machine outside if possible. If not 
possible, move it to a well-ventilated area away 
from flammable materials.  

4. 

Do not attempt to extinguish the flame from a gas 
leak. If you do, the gas will build up in the area 
and could re-ignite. Starve the fire by shutting off 
the supply of gas.  

5. 

Have the machine and cylinder inspected before 
using them again. 

 
LOCAL AGENCIES AND  
REGULATIONS 

 

NFPA 

 

Operating  a  propane  powered  floor  care  machine 
requires  compliance  with  certain  safety  regulations.  The 
National  Fire  Protection  Agency  (NFPA)  Standard  for 
Storage  and  Handling  of  LP  Gas  is  the  appropriate 
authority for safe propane  use. A copy  of this publication 
is available through the NPFA in Quincy, MA (1-800-334-
3555).  
Among  its  regulations,  NFPA  #58  requires  that  all 
personnel  employed  in  the  handling  of  propane  gas  be 
trained in its proper handling and operating procedures. It 
also  requires  them  to  carry  a  written  certification  from 
their  employer  or  training  supervisor  to  attest  to  such 
training.  Although  this  is  directed  mainly  to  those  who  fill 
and  transport  liquid  propane  gas,  Onyx  Environmental 
Solutions  recommends  that  operators  of  propane 
powered  floor  care  machines  in  public  places  be  trained 
and certified as well.  
With  regard  to  operation  of  propane  powered  floor  care 
equipment,  even  though  NFPA  58  8-

4.5  says  “these 

machines  shall  be  permitted  to  be  used  in  buildings 
frequented  by  the  public,  including  the  times  when  such 
buildings  are  occupied  by 

the  public,”  Onyx 

Environmental Solutions suggests usage when occupancy 
of a given work area is minimal.  

 

CARB / EPA 

 

The  California  Air  Resource  Board  (CARB)  and 
Environmental Protection Agency (EPA) also set limits for 
propane-powered engines used outdoors, but CARB/EPA 
approval  does  not  signify  that  the  engine  is  safe  to  use 
indoors. 

 

CGA

 

The  Canadian  Gas  Association  (CGA)  has  set  a  limit  of 
1500 ppm CO in exhaust flow.  

 

OSHA 

 

For  propane  powered  machines  used  indoors,  the 
Occupational  Health  and  Safety  Administration  (OSHA) 
has  established  a  limit  of  50  ppm  CO  for  8-hour  time 
weighted average (TWA) in ambient air and is considering 
a limit of 800 ppm CO in exhaust flow.  

 

DOT 

 

The  Department  of Transportation  (DOT)  has  established 
regulations regarding the safety of fuel cylinders including 
the ones used on propane powered floor care machines.  

 

Local Agencies 

 

Local  law  enforcement  agencies  such  as  the  local  Fire 
Marshall also rely on independent testing labs such as UL 
and  CGA  before  giving  their  approval  of  the  use  of  some 
equipment.  These  labs  thoroughly  test  equipment  and 
submit  their  stamp  of  approval  only  after  rigorous  testing. 
While not being required by all law enforcement agencies, 
the  stamp  of  approval  by  these  agencies  further  assures 
the  operator  that  he  or  she  is  working  with  and  around 
safe equipment. 
 

NOTE

: In order to reduce all consequences of the above-

mentioned  risks,  we  advise  that  machine  operators  will 
follow the instructions in the manual at all times. 

 
RESIDUAL RISKS 

 

 

During the normal operating and maintenance cycles, the 
operator is exposed to few residual risks, which cannot be 
eliminated due to the nature of the operations. 

 
BEFORE YOU BEGIN   

Working area must be clear from any debris or objects. 
A first-time operator must always read the manual and pay 
attention to all safety instructions. 
All propane connections and cables must be inspected for 
potential damages. 
Ground  wire  system  of  the  power  supply  must  be  also 
inspected. 
Perform  general  daily  inspections  of  the  machine  and 
inspect the machine before each use.  
Always inspect the safety devices: 
The emergency break must be clear and working 
The tool protector must be working 
The machine must be clean 
Never operate the machine in the rain! 
Confirm  that  there  are  no  missing  parts  especially  after 
transportation, repair or maintenance. 
Before  filling  the  water  tank  with  water  make  sure  the 
machine is not working and the main switch is turned off. 
Before turning on the machine make sure that the base is 
placed  on  the  floor,  the  machine  MUST  NOT  be  in  an 
upright position when turned on! 

 

Summary of Contents for Lavina 32G -X

Page 1: ...LAVINA 32G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual Lavina 32G X GTX 07 2019 2...

Page 3: ...not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manua...

Page 4: ...Working Hours 21 Check and replace Every 50 Working Hours 21 Check Every 200 Working Hours 21 Check Every 400 Working Hours 22 Vacuum 22 Water Leaks 22 Electrical System 22 Mechanical Parts 22 Electr...

Page 5: ...RACTERISTICS The Lavina 32G X is made of two main component sections LAVINA 32G X MAIN DESIGN The two main component sections are the carriage and main head The handle on the frame is adjustable in he...

Page 6: ...ons NOISE EMISSIONS The noise emissions are within the limits of directives and harmonized standards from the European Union when the Lavina 32G X is operated with the recommended tools and in normal...

Page 7: ...g up Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine...

Page 8: ...be permitted to be used in buildings frequented by the public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given w...

Page 9: ...ufacturer for that purpose Some instruments and systems used for these purposes are 1 AMBIENT AIR MONITORING DRAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 1103...

Page 10: ...ys should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least five feet 1 5 m of space betwee...

Page 11: ...fig 3 6 and Flipping position fig 3 7 To change the handle positions pull the knob Fig 3 1 1 Fig 3 4 and move the handle up or down To choose the transport position pull the additional the security pi...

Page 12: ...he security pin Fig 3 10 Fig 3 11 is mounted before lifting STORAGE Always store and transport the Lavina 32G X in a dry place Never transport the Lavina 32G X unprotected it may be damaged if transpo...

Page 13: ...the water will spray when the handle of the tap is in vertical position the water will spray in front of the machine fig 4 1 when the handle is in the horizontal position the water will spray under t...

Page 14: ...inactive heads remove the holders only not adaptors and screw the bolts mounting the holders into the free thread holes of the adaptors in order to protect them Fig 4 7 ALARM EnviroGard employs a sen...

Page 15: ...nder for oil change 5 Fuse 30 Amp fuse for the electrical system 6 Water pump switch Lights orange when the water pump is running CONTROL BOARD WITH GTX SYSTEM 1 Start Stop Engine switch Turn key full...

Page 16: ...through if it detects the engine is cranking Once the Fuel Minder is powered off from the equipment key switch the Fuel Minder closes the fuel lockoff and shuts the engine down immediately Emissions...

Page 17: ...he Fuel Minder will alert you when service is due by blinking a red LED within 3 hours of the specified interval and displaying Service Due on the LCD screen When you see this light simply scroll thro...

Page 18: ...to operate the device STARTING THE MACHINE First follow the directions in the chapter on Safety Devices and Safety Instructions Check oil level Open the service valve on the propane tank about one an...

Page 19: ...nted on the flexible backer plate Item number is LV 9 FP S SECURITY PLATE FOR QUICKCHANGE PADS Plate Fig 5 3 used to secure the Quickchange pads Item number is A38 00 01 THIRD WHEEL With the Lavina 32...

Page 20: ...tions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowi...

Page 21: ...ened immediately to safely operate the machine Working with loose screws could cause serious damage to the machine The tightening force on the screws should be 22 25N m 16 18lbf ft It is very importan...

Page 22: ...the generator If necessary tighten it making sure not to over tension Replace it if necessary Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Page 23: ...Superabrasive Owner s Manual Original Language Lavina 32G X GTX 7 2019 23 ELECTRICAL SCHEMES WITH KAWASAKI ENGINE ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL CONTROL SYSTEM...

Page 24: ...the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve u...

Page 25: ...g 8 3 4 Disconnect the water hose from the main head Fig 8 3 5 Fig 8 3 6 Release the vacuum hose from the carriage Fig 8 3 7 Fig 8 3 8 Dismount the control board Fig 8 3 9 Fig 8 3 10 and release the c...

Page 26: ...belt tension can be tested with a Frequency tension Tester Optibelt 3 TT The readings should be 195 205 Hz If you do not have a Frequency tension Tester use the already set limit of the movement of t...

Page 27: ...r and the Felt Ring on top Fig 8 6 7 Close the sealers with the cap Fig 8 6 8 and screw the bolts Always use the original bolts Do not push the V ring down with fingers When the tool holder and adapte...

Page 28: ...and then tight evenly the four bolts Tightening force on the bolts has to be 22 25N m 16 18 lbf ft Mounting the holder without retaining washer Fig 8 7 2 is INADMISSIBLE because the security system pr...

Page 29: ...g of 3 5mm 1 8 3 16 in measured in span X Fig 8 8 7 When the tension is set screw the two nuts Fig 8 8 6 Fig 8 8 7 and the two bolts Fig 8 8 4 Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAI...

Page 30: ...8 8 5 Fig 8 8 6 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 TENSIONING AND REPLACING THE BELTS The transmission of the machine has two timing belts To change the belts you ha...

Page 31: ...e bolt and loosen the nuts on the half moon 8 allowing the rotation of the tensioners with minimal force Using nuts 7 tighten the belt verifying again the correct position of the two belts and the cor...

Page 32: ...e bolt using the blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 lbf ft Screw the safety washer as shown on Fig 8 13 1 The central gear consists of two halves which...

Page 33: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical sup...

Page 34: ...Guard Assembly 1 6 L32GX 06 00 00 Air Duct Three Way L32GX 1 7 L32GX 41 00 00 Control board Assembly 1 8 W2505 Horizontal Aluminium Propane Tank 1 9 CC01 25968 12V Battery Wire Connector 1 9 1 W4359...

Page 35: ...25X 15 00 02 Ring 2 14 M6X25DIN603 Screw 12 15 M8x20DIN6921 Bolt 8 16 L38GRX 10 10 02 Carrier 4 17 M6DIN9021 Washer 12 18 M6DIN985 Nut 12 11 4 LAVINA 32G X TRANSMISSION BELT PARTS No Item No Descripti...

Page 36: ...Electric Clutch 1 5 L32GX 10 00 44 Bearing retainer 1 6 SAB 3 8 16X1 1 4 Bolt 4 7 F13107 F33622 Bolt with Spring Washer 1 8 HL8248MHL30 Timing Belt 1 9 M6X16DIN6921 Bolt 6 10 L32GX 10 00 50 Rear Guar...

Page 37: ...1 00 10 Washer End 2 6 L32GX 11 00 35 Pulley unit 1 7 L32GX 11 00 33 V Ring Support 1 8 TWVA00800 V Ring Type A 1 9 6211 Roller Assembly 1 10 L32GX 11 00 05 Shaft 1 11 L32GX 11 20 00 Disc Assembly 1 1...

Page 38: ...ETC No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Key lock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 39: ...op Switch 1 2 W1330 Clutch Switch 1 3 109894 Throttle cable 96 in 1 4 W4313 Hour Meter 1 5 6 30_30 Fuse 1 6 W9999 Pump switch 1 11 12 LAVINA 32G X CONTROL BOARD PARTS No Item No Description Pcs 1 GT 4...

Page 40: ...20 00 11 Upper Bracket 1 8 M12DIN985 Nut 2 29 M6DIN125A Washer 1 9 L32GX 20 00 34 K Bracket with bolt 2 30 M6DIN7980 Spring Washer 2 10 L32GX 20 40 00 Weight 2 31 M6x12DIN933 Bolt 2 11 MAR8 140 Tube...

Page 41: ...X 23 00 22 Clamp support 1 1 8 L32C 23 00 21 Housing 1 18 M5X12DIN6921 Bolt 2 9 BO751 107 25M08 Knob 1 19 M6X12DIN6921 Bolt 2 10 L32 02 03 00 00 01 Washer 1 20 L32GX 23 00 23 Clamp support 2 1 11 15 L...

Page 42: ...V BS00 S 1 A Retaining clamps 2 B 11011 7050 Cap AIR FILTER 1 C 11011 7047 Case AIR FILTER 6 D 11013 7044 Primary Element AIR FILTER 1 E 11013 7045 Secondary Element AIR FILTER 1 F 11065 7008 Cap 1 G...

Page 43: ...purchaser that the equipment is Designed built and equipped so as to conform with all applicable regulations and Free from defects in materials and workmanship that cause the failure of a warranted p...

Page 44: ...e use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if...

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