Superabrasive Lavina 32G -X User Manual Download Page 9

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

32G-X/GTX  

7/2019 

 

9

 

OPERATING MACHINE 

 

Never  work  with  the  machine  without  visual  contact  with 
it.  
Never  run  the  machine  when  you  are  situated  between 
the handles of the wheel  
When  operating  the  Lavina

®

  32G-X,  make  certain  that 

there is no one, but you around the machine. 
Never leave the machine unattended while working. 
The  water  hose  must move  freely  and  must  be  damage-
free. 
Check if the floor, you work on, is not too uneven. If this is 
the case, it may damage the machine. 

 
AFTER WORK IS COMPLETED 

    

 

Clean the machine and its surroundings properly  
Empty and clean the water tank 
Store the machine in a safe place 
Place the Propane bottle outside in its storage 

 
THE WORK AREA 

 

Make  certain  that  people  or  vehicles  do  not  enter  the 
work area. 
Avoid cables and hoses being in the way.  
Always check the floor for debris  
 

PERSONAL 

PROTECTIVE 

EQUIPMENT (PPE) 

 

Always  wear  safety  shoes  when  working  with  the 
machine. 
All  personnel  in  the  immediate  work  area  must  wear 
safety glasses with side shields.  
Always wear safety gloves when changing the tools. 
Always wear clothes suitable for the work environment. 
Always wear Carbon Monoxide Indicator badges as an 
extra precaution.  
The plastic indicator contains a colored indicator button 
that darkens in the presence of Carbon Monoxide. The 
relative darkness of the indicator button indicates the 
level of CO in the ambient atmosphere. Most indicator 
badges have a useful life of 30 days, depending on the 
concentration of contaminants, humidity, and 
temperature.  
 

TESTING 

 

There are a great number of instruments offered 

on the market to test for toxic gases. Only those designed 
to read carbon monoxide resulting from combustion 
engines is considered acceptable for testing exhaust 
emissions from propane powered floor machines.  
 

Some instruments ar

e used to read “ambient air” 

and may be damaged if used to take readings in the 
muffler or tail pipe. Selecting the proper instrument is an 
important part of meeting the testing requirements.  
 

Generally speaking, units capable of reading in 

ppm, (parts per million), at ranges from 0 to 1000 are 
adequate for checking ambient air (air in the breathing 
zone of the operator). Instruments capable of testing 
carbon monoxide in the exhaust should be able to read 
from 0 to at least 2000 ppm and should be certified by the 
manufacturer for that purpose.  
 

Some instruments and systems used for these 

purposes are:  
1)  AMBIENT AIR MONITORING  

DRAGER  Model  190:  Manufactured  by  National 
Drager.  
SENSIDYNE gas sampling system with YB-11038 
Sensidyne dectector tubes  
DRAGER  gas  sampling  system  with  YB-4620 
Drager detective tubes  
GAS-TECH Model CO-95  

ENERAC  POCKET  60:  Manufactured  by  Energy 
Efficiency System 

2)  ENGINE EXHUAST ANALYZERS  

HORIBA GAS ANALYZER  
ENERAC 2000 COMBUSTION ANALYZER  
ENERAC POCKET 60  

3)  DATA LOGGERS  

INDUSTRIAL SCIENTIFIC CORP. MODEL STX-70  
CO MONITOR, Data-Logger  
BIOSYSTEMS INC. “TEXILOG” Data-Logger  
 

 

All instruments used for testing must be calibrated at 
intervals recommended by the manufacturer. The 
monitor, model number and date of calibration will be 
recorded with all test results.  

  

OPERATOR 

 

 

The  operator

  Lavina

®

  32G-X  machine

  must  have  an 

adequate technical knowledge and preparation. 
The operator must know the machine’s work environment. 
Only one operator at a time can work with the machine. 
The operator must be properly trained and well instructed 
prior operating the machine.  
The  operator  must  understand  all  the  instructions  in  this 
manual. 
The  operator  must  understand  and  interpret  all  the 
drawings and designs in manual. 
The  operator  must  know  all  sanitation  and  safety 
regulations pertaining to the operation of  
The operator must have floor grinding experience. 
The operator must know what to do in case of emergency  
The operator is expected to operate their equipment safely 
and responsibly. They are responsible for the proper 
handling and storage of propane cylinders, identifying 
potential hazards associated with his job and avoiding 
these hazards at all times.  
 

PROPANE CYLINDERS 

 

 

 

The Propane cylinders are constructed of either 

aluminum or steel. We recommend aluminum because it 
is lighter and guards against rusting. The cylinder used on 
propane powered floor machines is classified as a 4E240 
cylinder. Its rated capacity is 33.5 lbs. and this designation 
refers to the model of the cylinder. Actual propane 
capacity achieved during filling can be less than, equal to, 
or slightly more than 33.5 lbs. Use only UL, CTC/DOT 
listed cylinders. 
 

The propane cylinder used on the floor machine is 

a motor fuel cylinder as listed by the Department of 
Transportation. Unlike the common 33.5-lb propane 
outdoor grill cylinders (which are not legal for use on 
propane floor machines), the motor fuel cylinder has a 
number of safety systems designed into it to ensure your 
safety at all times.  
 

There are two types of 33.5 lb. motor fuel 

cylinders.  
 

Liquid draw  

Summary of Contents for Lavina 32G -X

Page 1: ...LAVINA 32G X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual Lavina 32G X GTX 07 2019 2...

Page 3: ...not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s manua...

Page 4: ...Working Hours 21 Check and replace Every 50 Working Hours 21 Check Every 200 Working Hours 21 Check Every 400 Working Hours 22 Vacuum 22 Water Leaks 22 Electrical System 22 Mechanical Parts 22 Electr...

Page 5: ...RACTERISTICS The Lavina 32G X is made of two main component sections LAVINA 32G X MAIN DESIGN The two main component sections are the carriage and main head The handle on the frame is adjustable in he...

Page 6: ...ons NOISE EMISSIONS The noise emissions are within the limits of directives and harmonized standards from the European Union when the Lavina 32G X is operated with the recommended tools and in normal...

Page 7: ...g up Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine...

Page 8: ...be permitted to be used in buildings frequented by the public including the times when such buildings are occupied by the public Onyx Environmental Solutions suggests usage when occupancy of a given w...

Page 9: ...ufacturer for that purpose Some instruments and systems used for these purposes are 1 AMBIENT AIR MONITORING DRAGER Model 190 Manufactured by National Drager SENSIDYNE gas sampling system with YB 1103...

Page 10: ...ys should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least five feet 1 5 m of space betwee...

Page 11: ...fig 3 6 and Flipping position fig 3 7 To change the handle positions pull the knob Fig 3 1 1 Fig 3 4 and move the handle up or down To choose the transport position pull the additional the security pi...

Page 12: ...he security pin Fig 3 10 Fig 3 11 is mounted before lifting STORAGE Always store and transport the Lavina 32G X in a dry place Never transport the Lavina 32G X unprotected it may be damaged if transpo...

Page 13: ...the water will spray when the handle of the tap is in vertical position the water will spray in front of the machine fig 4 1 when the handle is in the horizontal position the water will spray under t...

Page 14: ...inactive heads remove the holders only not adaptors and screw the bolts mounting the holders into the free thread holes of the adaptors in order to protect them Fig 4 7 ALARM EnviroGard employs a sen...

Page 15: ...nder for oil change 5 Fuse 30 Amp fuse for the electrical system 6 Water pump switch Lights orange when the water pump is running CONTROL BOARD WITH GTX SYSTEM 1 Start Stop Engine switch Turn key full...

Page 16: ...through if it detects the engine is cranking Once the Fuel Minder is powered off from the equipment key switch the Fuel Minder closes the fuel lockoff and shuts the engine down immediately Emissions...

Page 17: ...he Fuel Minder will alert you when service is due by blinking a red LED within 3 hours of the specified interval and displaying Service Due on the LCD screen When you see this light simply scroll thro...

Page 18: ...to operate the device STARTING THE MACHINE First follow the directions in the chapter on Safety Devices and Safety Instructions Check oil level Open the service valve on the propane tank about one an...

Page 19: ...nted on the flexible backer plate Item number is LV 9 FP S SECURITY PLATE FOR QUICKCHANGE PADS Plate Fig 5 3 used to secure the Quickchange pads Item number is A38 00 01 THIRD WHEEL With the Lavina 32...

Page 20: ...tions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowi...

Page 21: ...ened immediately to safely operate the machine Working with loose screws could cause serious damage to the machine The tightening force on the screws should be 22 25N m 16 18lbf ft It is very importan...

Page 22: ...the generator If necessary tighten it making sure not to over tension Replace it if necessary Return machine to authorized service center for overall checkup of the Engine For Propane safety have the...

Page 23: ...Superabrasive Owner s Manual Original Language Lavina 32G X GTX 7 2019 23 ELECTRICAL SCHEMES WITH KAWASAKI ENGINE ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL CONTROL SYSTEM...

Page 24: ...the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve u...

Page 25: ...g 8 3 4 Disconnect the water hose from the main head Fig 8 3 5 Fig 8 3 6 Release the vacuum hose from the carriage Fig 8 3 7 Fig 8 3 8 Dismount the control board Fig 8 3 9 Fig 8 3 10 and release the c...

Page 26: ...belt tension can be tested with a Frequency tension Tester Optibelt 3 TT The readings should be 195 205 Hz If you do not have a Frequency tension Tester use the already set limit of the movement of t...

Page 27: ...r and the Felt Ring on top Fig 8 6 7 Close the sealers with the cap Fig 8 6 8 and screw the bolts Always use the original bolts Do not push the V ring down with fingers When the tool holder and adapte...

Page 28: ...and then tight evenly the four bolts Tightening force on the bolts has to be 22 25N m 16 18 lbf ft Mounting the holder without retaining washer Fig 8 7 2 is INADMISSIBLE because the security system pr...

Page 29: ...g of 3 5mm 1 8 3 16 in measured in span X Fig 8 8 7 When the tension is set screw the two nuts Fig 8 8 6 Fig 8 8 7 and the two bolts Fig 8 8 4 Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAI...

Page 30: ...8 8 5 Fig 8 8 6 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 TENSIONING AND REPLACING THE BELTS The transmission of the machine has two timing belts To change the belts you ha...

Page 31: ...e bolt and loosen the nuts on the half moon 8 allowing the rotation of the tensioners with minimal force Using nuts 7 tighten the belt verifying again the correct position of the two belts and the cor...

Page 32: ...e bolt using the blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 lbf ft Screw the safety washer as shown on Fig 8 13 1 The central gear consists of two halves which...

Page 33: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical sup...

Page 34: ...Guard Assembly 1 6 L32GX 06 00 00 Air Duct Three Way L32GX 1 7 L32GX 41 00 00 Control board Assembly 1 8 W2505 Horizontal Aluminium Propane Tank 1 9 CC01 25968 12V Battery Wire Connector 1 9 1 W4359...

Page 35: ...25X 15 00 02 Ring 2 14 M6X25DIN603 Screw 12 15 M8x20DIN6921 Bolt 8 16 L38GRX 10 10 02 Carrier 4 17 M6DIN9021 Washer 12 18 M6DIN985 Nut 12 11 4 LAVINA 32G X TRANSMISSION BELT PARTS No Item No Descripti...

Page 36: ...Electric Clutch 1 5 L32GX 10 00 44 Bearing retainer 1 6 SAB 3 8 16X1 1 4 Bolt 4 7 F13107 F33622 Bolt with Spring Washer 1 8 HL8248MHL30 Timing Belt 1 9 M6X16DIN6921 Bolt 6 10 L32GX 10 00 50 Rear Guar...

Page 37: ...1 00 10 Washer End 2 6 L32GX 11 00 35 Pulley unit 1 7 L32GX 11 00 33 V Ring Support 1 8 TWVA00800 V Ring Type A 1 9 6211 Roller Assembly 1 10 L32GX 11 00 05 Shaft 1 11 L32GX 11 20 00 Disc Assembly 1 1...

Page 38: ...ETC No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Key lock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10...

Page 39: ...op Switch 1 2 W1330 Clutch Switch 1 3 109894 Throttle cable 96 in 1 4 W4313 Hour Meter 1 5 6 30_30 Fuse 1 6 W9999 Pump switch 1 11 12 LAVINA 32G X CONTROL BOARD PARTS No Item No Description Pcs 1 GT 4...

Page 40: ...20 00 11 Upper Bracket 1 8 M12DIN985 Nut 2 29 M6DIN125A Washer 1 9 L32GX 20 00 34 K Bracket with bolt 2 30 M6DIN7980 Spring Washer 2 10 L32GX 20 40 00 Weight 2 31 M6x12DIN933 Bolt 2 11 MAR8 140 Tube...

Page 41: ...X 23 00 22 Clamp support 1 1 8 L32C 23 00 21 Housing 1 18 M5X12DIN6921 Bolt 2 9 BO751 107 25M08 Knob 1 19 M6X12DIN6921 Bolt 2 10 L32 02 03 00 00 01 Washer 1 20 L32GX 23 00 23 Clamp support 2 1 11 15 L...

Page 42: ...V BS00 S 1 A Retaining clamps 2 B 11011 7050 Cap AIR FILTER 1 C 11011 7047 Case AIR FILTER 6 D 11013 7044 Primary Element AIR FILTER 1 E 11013 7045 Secondary Element AIR FILTER 1 F 11065 7008 Cap 1 G...

Page 43: ...purchaser that the equipment is Designed built and equipped so as to conform with all applicable regulations and Free from defects in materials and workmanship that cause the failure of a warranted p...

Page 44: ...e use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if...

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